MS Companies' Advisory Team Rescues a Tier 1 Supplier from 100,000+ Data Point Challenges

In the dynamic landscape of automotive manufacturing, optimizing performance is crucial for Tier 1 suppliers. MS Companies Advisory Service played a pivotal role in enhancing the quality and capacity of a leading casting supplier through their expertise in data analysis and manufacturing processes. This case study delves into the challenges faced by the client and how MS Companies' innovative solutions paved the way for substantial improvements.

CHALLENGE

The client, prompted by their OEM customer, sought improvement optimization at the OEM’s end-of-line testing. Despite strides made, the Tier 1 supplier confronted a significant hurdle—a lack of dedicated resources to analyze the vast and complex data generated by multiple manufacturing machines with 100,000+ data points and no dedicated resources to analyze the complex data sets. This challenge jeopardized the potential for further enhancements and required a strategic approach.

SOLUTION

Recognizing the need for specialized expertise, MS Companies deployed a seasoned advisor with knowledge in data analysis, manufacturing processes, and a 6-sigma Master Black Belt (MBB). The advisor, well-versed in the application of Minitab, a statistical software package, offered both onsite and virtual support. Leveraging their comprehensive knowledge, the advisor rapidly analyzed the extensive data, formulated actionable recommendations, and presented the findings in a comprehensible manner.

RESULTS

Within a span of three months, the MS Companies advisor identified the critical process characteristics that demanded attention. This involved on-site visits to the OEM site, collaborating closely with the client for deeper insights, and conducting additional correlation studies. The critical process parameters were swiftly implemented, and parts were introduced into the manufacturing process for final verification of the recommended improvements. Initial results indicate significant enhancements in performance and quality.

WHY MS COMPANIES

MS Companies distinguishes itself by seamlessly integrating data analysis, manufacturing expertise, and Six Sigma methodologies to address complex challenges in the automotive industry. The company's commitment to deploying knowledgeable advisors with a profound understanding of tools ensures efficient problem-solving. By rapidly identifying and implementing improvements, MS Companies demonstrates its ability to lead the way in driving quality and capacity improvements for automotive Tier 1 suppliers. Through a systematic approach including on-site and virtual support, MS Companies continues to be a trusted partner in navigating and overcoming challenges in the automotive manufacturing sector.