Melamine Short-cycle Press Lines

Working principle: Short cycle hot press is mainly used to produce melamine faced wood-based panels, which are cured by hot pressing.

Product effect: Make its surface wear-resistant, scratch-resistant, high-temperature-resistant, acid-alkali-resistant, etc., and have the characteristics of strong decorative effect, long service life, and high cost performance.

Application: Widely used in furniture, floors, walls and other finishing materials.

The surface texture of the final effect depends on the hot pressing plate installed inside the hot press. Different surface effects can be achieved through different steel plate models and different processing materials, such as: high gloss, matte, wood grain, leather grain, embossing, 3D effect, etc.

SCP-1: Thin board Short- Cycle Press Line

Application: Manual and automatic machine, suitable for process testing, thin plate substrates, and small batch orders.

Proess: Automatic substrate loading ? Manual paper laying ? High temperature press ? Manual unloading

SCP2- Standard Short -Cycle Press Line

Application: Suitable for large quantities and standard orders. It can meet the needs of multiple SPC2-press production lines of customers, and set up a separate drying line to meet the needs of multiple press lines for curing.

Process: Automatic substrate loading ? Manual paper laying ? High temperature press ?Trimming ? Flap conveyor ? Automatic unloading

SCP3-Intelligent Short -Cycle Pressing Line

Application: The multifunctional intelligent pressing line has a complete set of processes for scraping edges, flipping boards, dust removal, and drying boards

Process: Automatic loading of substrates ?Manual paper laying ?High-temperature press ?Eight-side trimming machine ?Electrostatic double-sided dust removal ?Drying board flipping machine ?Automatic unloading

Machine details:

Intelligent loading and unloading machine

The bottom plate has an automatic plate-retracting function and a plate-sucking function that never drops the plate. These two core patents enable continuous loading and unloading without manual operation, making it more efficient.

Pressing machine

The displacement sensor and accumulator cooperate to achieve rapid pressurization to prevent paper explosion; the paper is prevented from being stepped on by alternating between slow lifting and fast delivery.

Flexible trimming machine:

Adopts air pressure adjustment to trim, simulating manual work, trimming neatly without jagged edges or broken edges.

Electrostatic dust collector

Uses upper and lower brushes to sweep dust, with static elimination and air knife blowing functions, making the board surface cleaner

Automatic board inspection machine

It can observe the board pressing effect at 45 degrees, pick out defective boards, and automatically transport them to the defective area.

Multifunctional board cooling machine

The board surface has no contact with the metal, ensuring that the board surface is not scratched.

Optional functions

Side shifter

The transition conveyor 1, edge scraper and flap conveyor of the back-end process of the press are installed in a connected manner, and mobile casters are installed at the bottom to achieve horizontal or vertical movement.

? The entire automatic line is temporarily split into a manual and automatic control mode, which is suitable for the factory to temporarily insert small batches of urgent orders, thin plate orders or process tests that require manual operation.

? After the equipment is moved, it can meet the needs of forklifts to enter and replace the press steel plate operation

Simple Blow Dust Cleaner:

? Reduce equipment investment, replace the electrostatic dust collector on the original production line with a mobile air pipe blower to remove paper scraps on the board surface.

? Two-way air nozzle, cooperate with the gantry board unloader to achieve double-sided blowing treatment.

Independent raw board dust removal system

?The raw board dust removal line is separated from the press production line to reduce pollution in the production line and improve the pressing quality.

?Batch cleaning of raw boards is completed to supply multiple press lines.

Solution customization

We can customize the layout and production line solutions suitable for the current development of the enterprise according to the site, budget, output, and order volume. Pratt provides one-stop solutions including site planning, solution formulation, laminating line production, equipment installation and commissioning, personnel training, etc.

Contact:

Email: [email protected]

Whatsapp: 0086 139 2776 0525

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