Meeting between a leading automotive supplier and a leader in marking solutions
A collaboration to solve marking challenges in the automotive sector
Fischer Automotive, a leading automotive supplier, is renowned for its highly corrosion-resistant tubing, automotive components, and subassemblies. The company's expertise extends to robust manifold components, complex car frame parts, and battery enclosures that enable manufacturers to produce safe and efficient vehicles.
Guided by three fundamental principles - innovation, accountability, and reliability - Fischer excels in developing solutions that exceed industry standards. This approach has been rewarded with more than 10 innovation awards, confirming their leadership in the automotive sector. Today, millions of vehicles worldwide integrate their components!
With the transition to electric vehicles, the company has invested in new technologies, including an aluminum hot-forming production line. However, this change of direction came with some significant challenges…
In this newsletter, find out how we helped Fischer overcome its industrial marking challenges and improve its production with bespoke solutions.
???The challenges of improving component traceability
At Fischer Automotive, the challenge was implementing direct part marking for new components, particularly in aluminum hot-forming processes. The company identified three key challenges:
1???Meeting traceability requirements
Each hot-formed aluminum component required a unique serial number to ensure optimum traceability, allowing material origin and production history to be effectively monitored.
2???Facing readability constraints
After investigating dot-peen marking technology, Fischer identified problems with the quality and readability of markings, particularly for Datamatrix codes. These markings required special lighting and precise positioning to be readable, making them unsuitable for customer requirements.
3???Addressing space and safety constraints
The limited space available on the production line meant that a compact, secure, and easy-to-install solution had to be found that was compatible with the stringent safety standards in an open environment.
???An integrable Fiber Laser for direct part marking
To meet these industrial marking challenges, we proposed to Fischer Automotive our F-SERIES Fiber Laser, designed for demanding industrial environments. With its cast aluminum structure and high-quality optical components, this laser provides fast, permanent marking on almost all metals. In addition, its ease of installation means it can be easily mounted in any position, providing a durable and effective solution.
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We also recommended the Mini-inline, a protection nose designed for our integrable laser markers, which can be fitted with an integrated camera system. This accessory protects the laser beam and eliminates the need for costly and time-consuming housings. Compact and easy to install, the Mini-Iinline ensures seamless integration into complex environments while meeting the most stringent safety standards to protect operators and their workspace.
???Easy integration and streamlined operations
The integration of Gravotech solutions enabled Fischer to meet its challenges without compromising productivity or quality. The integration phases, including extensive testing and customer validation, went smoothly thanks to the technical support of our teams.
Fischer Automotive was then able to:
? Improve the traceability and legibility of its components with high-quality laser marking, in line with customer expectations.
? Integrate compact and secure solutions into its production lines without disrupting operations.
??Reduce costs associated with manual quality control.
???New opportunities for innovation and industrial efficiency
Together, we are already working on a new phase: integrating marking directly on raw materials or during the initial stages of production.
Preliminary tests are promising and point to even greater efficiency gains!
Facing a similar marking challenge? With Gravotech, you benefit from customized support at every stage of your project.
Let us help you find customized solutions to meet your specific needs!
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