Mayco International LED Lighting Case Study

Mayco International, a prominent automotive supplier, recently partnered with The Safety Source LLC to upgrade the lighting at their Sterling Heights, Michigan facility. The project aimed to enhance energy efficiency, reduce operational costs, and improve overall lighting quality within the manufacturing environment.

Project Overview

The initiative involved replacing outdated lighting systems with advanced LED technology. This transition was designed to provide better illumination, lower energy consumption, and decrease maintenance requirements.

The Safety Source LLC went with Litetronics LHB11550 Linear High Bay fixtures, twhich greatly reduced Mayco's energy consumption while providing brighter, more stable lighting. The Safety Source also added Litetronics SC008 Plug In Bluetooth PIR Sensor to each fixture. These sensors give the user wireless controls for motion activated occupancy sensing and daylight harvesting, reducing energy consumption even further.

Project Objectives

• Reduce Energy Consumption: Significantly cut down on energy usage through the installation of efficient LED lighting.
• Improve Lighting Quality: Enhance the overall lighting quality within Mayco International's facilities.
• Environmental Impact: Lower the carbon footprint by reducing energy consumption.

Results

• Overall Energy Savings: The project achieved a 61% reduction in energy use across various lighting applications, with occupancy sensors helping to minimize energy consumption in low-traffic areas.
• Improved Lighting Quality: Switching to LED fixtures significantly improved lighting quality, enhancing visibility and comfort, and more than doubling light quality in some areas.
• Cost Savings: The energy savings translated into $68,863.67 in annual energy cost savings for Mayco International. Additionally, annual maintenance costs were reduced by $39,735.36, leading to total savings of $542 995.15 over five years.
• Environmental Impact: The project contributed to a 61% reduction in Mayco International's carbon footprint.
• Rebate Acquisition: The Safety Source helped Mayco acquire an energy rebate of $119,248 from DTE to help offset the initial cost of the LED Upgrade.

This successful collaboration between Mayco International and The Safety Source LLC demonstrates the tangible benefits of investing in energy-efficient lighting solutions. The project not only achieved substantial cost savings but also contributed to a more sustainable and productive work environment. You can view the whole case study here. If you would like to drastically cut your energy bill and upgrade to LED Lighting, contact The Safety Source today!