Maximizing Spindle Probe Potential with On-Machine Verification (OMV)

In today’s fast-paced manufacturing environment, precision is everything. On-Machine Verification (OMV) is a game-changing solution that combines hardware and software to improve machining accuracy and efficiency. By integrating spindle probes with Edgecam Inspection software, OMV allows manufacturers to verify your parts on machine, reduce errors, and optimize production processes directly on CNC machines.

What is On-Machine Verification (OMV)?

OMV is a system that leverages spindle probes and advanced software to create NC programs for machining centers using 3D models. The system provides real-time feedback after probing, generating detailed Excel reports with critical part dimensions. This helps manufacturers maintain high-quality standards while minimizing rework and scrap.

Unlocking the Full Potential of Spindle Probes

Spindle probes are typically used for setting work offsets in CNC machines. However, OMV takes this a step further by using the same probes for measuring part dimensions as well. This maximizes the potential of the probes, allowing them to serve a dual purpose—both for setting work origins and for conducting precise dimensional inspections.

For companies that already have spindle probes installed in their machines, implementing OMV provides an added advantage. Instead of investing in additional measurement tools, manufacturers can fully utilize their existing probes for real-time, on-machine quality verification. Measure your component on Machine.

Key Benefits of On-Machine Verification (OMV)

1. Work Origin Determination

• Probes reference points on the workpiece or fixture.
• Establishes precise work origin across all machine axes.

2. Part Seating Verification

• Ensures correct alignment and seating of the part on the fixture.
• Reduces errors caused by misalignment or improper fixturing.

3. Part Identification

• Confirms the correct part is loaded onto the machine.
• Minimizes production errors by verifying the right program and tooling.

4. 3D Model-Based NC Program Generation

• Utilizes 3D model data to generate NC programs for inspection.
• Ensures accurate machining based on CAD models.

5. Dimensional Measurement & Inspection

OMV measures various part dimensions with high precision, including:

• Bore diameter
• Boss dimensions
• Pitch Circle Diameter (PCD)
• Plane dimensions
• Angles
• Depth
• Width
• Gap measurements
• And more, depending on specific requirements

Part measurement with Renishaw probes and Edgecam inspect.

How OMV Improves Manufacturing Efficiency

By integrating spindle probes and Edgecam Inspection software, OMV eliminates the need for manual measurement processes, reducing downtime and enhancing productivity. Manufacturers benefit from:

• Faster in-process quality control
• Reduced reliance on external measurement tools
• Improved consistency and accuracy
• Immediate feedback on machining deviations

Conclusion

On-Machine Verification (OMV) is revolutionizing CNC machining by integrating real-time inspection directly into the production process. By leveraging spindle probes to their fullest potential, OMV enables manufacturers to not only set work origins but also measure part dimensions with precision. For companies that already have spindle probes installed, implementing OMV is an excellent way to maximize their existing investment while achieving higher accuracy and efficiency in machining. Works like CMM but not CMM. Measure your component on Machine. Are you looking to enhance your machining accuracy? Implement OMV today and experience the future of precision manufacturing!

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