Material Matters | How To Avoid Costly Material Selection Mistakes in Manufacturing
?? The Challenge Everything looked perfect in CAD, but when production started, problems emerged—warping, cracking, and part failures. The culprit? ? The wrong material choice.
?? Excessive springback – High-strength steels bend unpredictably, causing fitment issues.
?? Warping in aluminum – Aerospace brackets distorted due to poor formability.
?? Stainless steel galling – High friction caused premature tool wear and cracking.
?? Copper oxidation – Uncoated connectors failed due to environmental exposure.
A simple oversight in material selection can lead to expensive redesigns, unexpected costs, and frustrating delays.