March - F.W. Taylor Month of Industrial Engineering and Productivity Management
Prof. K.V.S.S. Narayana Rao

March - F.W. Taylor Month of Industrial Engineering and Productivity Management

"Let us Industrial Engineer a Better World together with Creative Ideas, Engineering and Management."

March 2025 - Issue 2

Industrial Engineering - Innovations, News, Research and Success Stories

Frederick Winslow Taylor - Birthday - 20 March 1856.

https://nraoiekc.blogspot.com/2023/03/march-fw-taylor-month-of-industrial.html


Important Ideas of F.W. Taylor

Frederick Taylor's System for Rapidly Attaining The Maximum Productivity - Part 1

https://nraoiekc.blogspot.com/2018/07/frederick-taylors-piece-rate-system.html

Taylor's Industrial Engineering Department - Process/Operation Element Level Productivity Improvement & Rate-Fixing Department

https://nraoiekc.blogspot.com/2021/09/taylors-industrial-engineering.html

Time Study - 1903 Explanation by F.W. Taylor - Process Time Reduction Study

https://nraoiekc.blogspot.com/2013/08/time-study-by-fw-taylor.html

Functional Foremanship - Quality First by F.W. Taylor

https://nraoiekc.blogspot.com/2013/08/functional-foremanship-fw-taylor.html

New Framework of Taylor's Industrial Engineering - Productivity Science - Productivity Engineering - Productivity Management

https://nraoiekc.blogspot.com/2019/06/taylors-industrial-engineering.html


March - Industrial Engineering Lessons - Notes - Industrial Engineering Knowledge Center

https://nraoiekc.blogspot.com/2025/02/march-industrial-engineering-lessons.html


Knowledge Acquisition and Management for Effective Industrial Engineering and Continuous Systems/Process Improvement.

Continuous Learning for Continuous Improvement.

Continuous learning and continuous improvement

Peters, J. (2002), "Continuous learning and continuous improvement", Measuring Business Excellence, Vol. 6 No. 1. https://doi.org/10.1108/mbe.2002.26706aab.005

Continuous improvement means capacity to question the current process, and to propose and accept sensible changes based on future challenges.

If we could think of an organization as a person, we would say that to improve, an organization has to learn – to assimilate information from its environment, to compare that information to its current practices, and to amend its current practices to take account of the information it has received.

https://www.emerald.com/insight/content/doi/10.1108/mbe.2002.26706aab.005/full/html

The modern approach to perfection involves creating an environment where learning and adaptation are integral to daily operations. Digital platforms play a crucial role in facilitating real-time knowledge sharing that allows employees to contribute ideas and insights on process improvements. By fostering a culture where feedback and suggestions are encouraged and acted upon, organizations drive continuous improvement and innovation.

One practical example of this approach is the use of digital platforms for idea management and continuous improvement. These enable employees to submit improvement ideas, track their progress and assess their impact. Management can use these tools to review and prioritize suggestions, fostering a culture of collaboration and engagement. - Thomas Beil

Continuous Learning Continuous Improvement (CLCI)

Dipak Jain - Driving Digital Transformation and Scalable Solutions.

https://www.dhirubhai.net/pulse/continuous-learning-improvement-clci-dipak-jain/

How do you develop and maintain your professional knowledge and skills in process engineering?

Powered by AI and the LinkedIn community.

https://www.dhirubhai.net/advice/0/how-do-you-develop-maintain-your-professional-1c

How can you use your engineering background to identify process improvements?

Powered by AI and the LinkedIn community.

https://www.dhirubhai.net/advice/0/how-can-you-use-your-engineering-background-8qp9c

How Continuous Learning Fuels Improvement

Sarika Amin, Sondra Cari, Jennifer Miller

https://www.huronconsultinggroup.com/insights/continuous-learning-fuels-improvement

Learn - Important Step in UCLA Organizational Effectiveness and Development Continuous Process Improvement.

https://oed.ucla.edu/continuous-process-improvement


Identify and Learn More about Engineering Developments relevant to Processes under Your Productivity Management - Some News Items as Illustrations


Material Transformation Operations

Monaghan Reaming Tool Reduces Tool Changes

Diatool’s custom, three-step monoblock reamer features uneven spacing of cutting edges, which produces highly cylindrical and round bores at faster feed rates.

Published 2/5/2025

https://www.mmsonline.com/products/monaghan-reaming-tool-reduces-tool-changes

Indexable Drill Heads Double Profitability

Moving to a robust line of indexable drills enabled this shop to dramatically alter the manufacturing process for a problem part, doubling its profitability.

1/6/2025

https://www.mmsonline.com/articles/indexable-drill-heads-double-profitability

Shoulder Milling Cuts Racing Part's Cycle Time By Over 50%

Pairing a shoulder mill with a five-axis machine has cut costs and cycle times for one of TTI Machine’s parts, enabling it to support a niche racing community.

Published 4/15/2024

https://www.mmsonline.com/articles/shoulder-milling-cuts-racing-parts-cycle-time-by-over-50

Optimize G-Code for Faster, More Efficient Machining

Nov. 19, 2024

Even if your machine cycle times are shorter than average, there’s no reason not to strive for efficiency. Whether you parse through your code manually or use a G-code optimizer, improving your computer numerical control (CNC) programs is among the fastest, most cost-effective ways to realize efficiency gains.

https://www.americanmachinist.com/cad-and-cam/article/55243898/optimize-g-code-for-faster-more-efficient-machining-cad-and-cam

DFAA Strategies: Optimizing Product Design for Automated Assembly Success.

https://wes-tech.com/dfaa-strategies-optimizing-product-design-for-automated-assembly-success/


Inspection Operations - Improvements

Automating Fixed-Body Plug Gaging

How tight-tolerance gaging and in-process automation can converge to streamline manufacturing processes.

GEORGE SCHUETZ

Director of Precision Gages, Mahr Inc.

https://www.mmsonline.com/articles/automating-fixed-body-plug-gaging

Automating Double-Flank Gear Testing

The form and surface finish of individual gears are becoming more demanding. Automated double-flank rolling tests are a particularly realistic measurement that simulates the behavior of the gears in operation.

GEORGE SCHUETZ

Director of Precision Gages, Mahr Inc.

https://www.mmsonline.com/articles/automating-double-flank-gear-testing

New Innovations in Precision Measurement to Unlock Peak Productivity.

Mahr Inc.

17 Oct 2024

An informative webinar to discover the latest advancements in precision measurement, designed to elevate your quality assurance processes and unlock peak productivity. It'll explore cutting-edge technologies — such as modern height gages and contour measuring systems — along with their applications, benefits and technical capabilities.

https://www.youtube.com/watch?v=PU7XaObhWWQ

Advances in Mahr Air Gaging Webinar

Mahr Inc.

30 Mar 2021

"Advances in Mahr Air Gaging" webinar presented by George Schuetz, Director of Precision Gages of Mahr Inc. You will learn about why air gaging, even after 70 years, is one of the best solutions for dimensional control at the point of manufacture. George will share with you why air gaging is a valuable Dimensional Measurement Solution, provide an understanding of air gage theory, learn some of the applications for air gaging, and to detail the information we need from the customer to provide the best Air Gaging Solution.

https://www.youtube.com/watch?v=-bAQhZBV3uQ


Material Handling and Transport Operations - Improvements

Automated Material Handling Systems Guide

BY CONVEYCO MARKETING · PUBLISHED MAY 13, 2024

https://www.conveyco.com/blog/automated-material-handling-system/

Best New Innovations - 2025

? Anyware Robotics Inc. | Product: Pixmo: Mobile Robot for Truck Unloading & Palletization |

? Packsize International LLC | Product: X6 |

? Reflex Robotics | Product: Reflex Robotics Humanoid Robot |

https://www.mmh.com/article/2025_mhi_innovation_award_finalists_announced

The Pallet Report 2024: Exploring the options

Annual report examines the types and sizes of pallets that companies are using, mechanisms used to secure the loads on the pallets, and the broader role pallets are playing in warehouse and DC operations.

https://www.mmh.com/article/the_pallet_report_2024_exploring_the_options

The Past, Present, and Future of Material Handling in Manufacturing

https://wes-tech.com/the-past-present-and-future-of-material-handling-in-manufacturing/

4 Use Cases for Machine Tending in Manufacturing

https://wes-tech.com/machine-tending-use-cases-in-manufacturing/


Warehousing and Storage Operations - Improvements

Cutter & Buck finds perfect fit for order picking efficiency

Apparel company Cutter & Buck’s deployment of a robotic cube storage and order picking solution delivered labor efficiencies and faster picking cycle times, while improving the flow of product for its custom items, and ultimately, supporting and enhancing service levels.

https://www.mmh.com/article/cutter_buck_finds_perfect_fit_for_order_picking_efficiency

Verity, On, and Maersk test RFID drones for warehouse tracking

The pilot project showed that autonomous drones could scan RFID tags at speeds of 1,000 items per second with 99.9% accuracy

February 6, 2025

https://www.mmh.com/article/verity-on-maersk-rfid-drones-warehouse-tracking/automation_warehouse

25 Expert Thoughts on Warehouse Automation Trends in 2025

https://www.mmh.com/download/25_expert_thoughts_on_warehouse_automation_trends_in_2025

Platform to Start Your Search for Machine Tools

Techspex is the world’s largest database of new machine tools with specifications of over 7,000 machines from more than 600 builders. The database is searchable by machine attributes—such as size, spindle speed, horsepower, machine configuration and more—and includes extensive information on the manufacturers as well as importers and local distributors.

It also includes information on key tooling and accessory suppliers, searchable by product type. Techspex is a product of Gardner Business Media, providing media solutions to industrial manufacturing markets since 1928.

https://www.techspex.com/


Success Stories - Productivity Improvement and Cost Reduction.

The Challenge

The Global Finance Operations Division (GFO) of The Coca-Cola Company manages more than 50,000 GL accounts. Yet multiple systems and approaches to the reconciliation process created serious challenges for the global company.

The company began its search for a cloud-based, globally accessible reconciliation solution. Blackline solution was selected.

The company created a global business process lead role to drive implementation in all plants.

Reduced number of employees involved in reconciliation by 55%. Previously, the monthly financial close process required the help of 800 employees across shared services, manufacturing plants, and business units. By using BlackLine, The Coca-Cola Company has reduced the number of employees who were involved in manual and routine reconciliations to 360, a 55% reduction.

Saved $0.6 million per year through increased productivity.

https://www.blackline.com/customers/the-coca-cola-company/

Productivity Success Story - Coca Cola

https://nraoiekc.blogspot.com/2019/10/productivity-success-story-coca-cola.html

Coca-Cola - A case study of total productivity management.

Rao, K V S S Narayana. Industrial Management; Mar/Apr 2021

https://www.proquest.com/docview/2528240678/FCCB88788F794CD5PQ/12


Interesting LinkedIn Messages

Randy Kesterson

Experienced Operating Executive and Senior Advisor

An Open Letter to All People Struggling With Lean

Observations:

? The Toyota Way works great at Toyota but (with very rare exception) it has not worked in the USA.

? Most people in the USA love capitalism and individualism.

? Most of us in the USA acknowledge that shareholders are a key stakeholder, in addition to customers and employees.

? We hate things that infringe upon our individualism, like many facets of The Toyota Way (Leader Standard Work comes to mind).

After 40 years of trying to force-fit The Toyota Way approach into factories run The American Way, is it finally time to admit one thing?

It’s easier to adjust an approach to honor and fit a culture than it is to change a country’s fundamental culture, which is based on capitalism and individualism.

https://www.dhirubhai.net/posts/randykesterson_leanmanufacturing-toyotaway-manufacturing-activity-7293256539371388929-gvDE



ali ansari

CEO at Shangarf Engineering

2 天前

a useful article for industrial engineers

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