The Magic Pill
I remember the discussion I was having with the decision maker, arguing over how to approach a thorny and complex technical issue in a robust way: “ Ovi, to be truthful, I have limited time to put into this, I don’t have access to the required resources, but it needs to be solved anyway, my boss is expecting a solution for yesterday, so, isn't there something else we can do? ”. This sounded much like another discussion, with a different decision maker, on a similar subject: “ I totally agree with the [robust] approach, but you must understand that I need to move fast on this … what if we just do [fraction of it]…?”. Or with this one: “…yeah, that’s theory [the robust approach], we’re in the real world here, so we need to be more creative [shortcut it]…”.
What I could sense in all these instances, besides a genuine desire for action, was the desperate quest for a “magic pill”, capable to robustly solve the thorny and complex technical issue without using the required resources, with minimum or no direct involvement and in no time at all.
There is a striking resemblance with how leadership is approaching Lean Transformations in most cases: minimum or no direct involvement, narrow function focus and expecting near instant business gains.
Needless to say, in both situations there’s a high risk of disappointment of not getting the expected benefits, because the reality is: there’s no “magic pill”. In order to make it work, involvement, time and effort are required from all the concerned parties, including leadership, so the first difficult obstacle to overcome is Instant Gratification , the reflexive reach for quick rewards. The second obstacle (strongly related with the first one) comes from the human desire to fulfill the expectation, leading to The Lean Movement’s Strategic Errors, where some Lean fundamentals get omitted as a result. Unless these two obstacles are overcome, Lean Transformations invariably follow a Lean appearance at best, but without achieving the expected benefits.
Now, dealing with this situation is challenging from the Lean proponent’s perspective. Here are some courses of actions that worked for me:
- Use of current / past examples of where Instant Gratification led to a business upset. Don’t forget the trade-off the decision-maker is facing: reward for instant move vs worrying about long term consequences. Unfortunately, the economic environment skews the balance towards the instant move, so the use of examples helps in counter balancing the trade-off. For this to work though, some facts and data need to be brought to the table, as these matters tend to get emotional.
- Stick to the Lean fundamentals no matter what. The big temptation in dealing with Instant Gratification is to go with the flow and compromise the approach. Maybe this is ok to start with, but is very harmful in the long term, as it becomes the norm. There are fundamentals that cannot be ignored, like Respect for People or getting out of Batch & Queue while relentlessly pursuing One-Piece-Flow . The success of a Lean Transformation, with the resulting business benefits, is directly related to how they become part of the daily work. I found that working towards these fundamentals, even in situations that required immediate intervention provided the needed relief and a basis for building a better future state in the same time.
- Practice, practice, practice. As the situation or the person you’re dealing with changes, trial-and-error is required to find out what works (or doesn't) in order to overcome the two obstacles. So, every time there was an opportunity in front of me, I treated it like gold, which proved to be beneficial for finding the right answer.
I’m very interested to learn from you how you’re addressing these challenges.
To learn more on what it takes to have a Lean Transformation delivering sustained business benefits please visit:
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8 年Going lean is a big commitment and, I add, it is not the only way to solve production problems. I know we are members of a lean group and most, if not all, of the posters will be familiar with lean. But, much as we might not like to think about it, companies have been solving problems without lean for decades. What is a company with problems to do? Should they ignore finding solutions or should they do the best they can? Many of the "tools" used in lean and 6 Sigma have been around long before the advent of lean. In my youth, they were known as good engineering practice. I believe it is possible to learn from books - we have been doing it for thousands of years, as a means to pass on knowledge without having to re-discover everything time and again. If I knew nothing about lean but thought the methodology would help me, I would do the best I could with the resources I had available. This might mean starting small and working on the biggest issues... But, for me, I believe lean training should be based on real company issues and the culture taught by example. Since lean is a lifetime investment, why do we always recommend we try and do everything at once? Doing so is great for the consultant and ideal for the company - but not always so good for their cash flow. Should we not do the best we can when we need it? Maybe we can save enough to pay for the next stage of implementation or maybe we can even save a failing company... If paying for consultancy was the only factor for success, 70% of implementations would not fail. We do not need to become lean experts, just understand it and try to apply it. After all, if we can become trained to black belt level in 4 weeks, while working on a couple of projects, why do we set company expectations so high? Are companies not capable of training and learning as they go? Not every swimmer needs to be an Olympic champion - they just need to able to stay afloat if the boat sinks. Steve
Problem solving | Identify and resolve critical business roadblocks | Mfg. Engr. | Translator between functional groups | New Product Introduction | Continuous Improvement
8 年Sounds very much like my recent article "is transformation another form of instant gratification?". It is personally "gratifying" to read the more detailed reasons behind the failures to implement lean and the positive outlook that it will have to happen when the current model of resource intensive sellers market stops working and we have to focus on conserving resources except for human creativity, ideas and innovation (to paraphrase the link to bobemiliani's blog). It is encouraging to hear voices out there that mirror my own thoughts.
Practice Leader
8 年Everyone wants the "quick fix" but too often rash decisions have a negative impact in both time and money. Stakeholder engagement is key to managing expectations.
Facilitating Growth & Value of Customer Service Operations
8 年As consultant, there are times of extreme pushback from leadership. One successful strategy is vox populi. Meet with those closer to and those greatly affected by the process in need of change. With information in hand, their voice can at times sway the opinion of those in charge. May take a little time, yet the results are worth it.