Larger and Intelligent Solutions are Transforming Die Casting
larger and intelligent die casting solutions are the drivers in the industry. Mobility transformation, digitalization, and sustainability as a key focus in the years ahead.
In mobility transformation, future body-in-white concepts are the hot topic for automotive manufacturers, driven by discussions around production savings and complexity reduction. Larger body-in-white parts – such as an entire rear or front underbody – can mean one piece replaces as many as 70 components. This does away with numerous assembly processes, can cut hundreds of robots from the production lines, and reduce the factory footprint by as much as 30 %. This needs larger machines, like capacity with up to 85,000 kN locking force and the ability to handle physically larger parts.
Of course, the move towards electric mobility is changing the demand for other parts in electric vehicles, like complex electronic components, which require high quality and tight tolerances. This is fueling new orders for smaller machines with under 20,000 kN locking force.
We also know that increased digitalization can significantly improve efficiency and profitability for die casting industries and reduce environmental impact. The vision of the?Digital Cell?focuses on 0 % scrap, a 40 % reduction in cycle time, and 24/7 uptime. Digitalization unlocks this.
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For example, with larger machines, the foundry may require a new layout, different robots, and new part-handling processes. The skill level & domain knowledge of working groups are under a great challenge to plan and implement every detail of the cell as a complete solution for each specific use is the key to success.
In industry the rebound coming stronger and faster than expected, so we must be rather optimistic. The automotive industry is recovering fast, and although currently restrained by the shortage in chip manufacturing, the appetite for investment in innovation, efficiency, and sustainability is encouraging.
Are you ready Team India?