Knowledge About Progressive Die Stamping
What is Progressive Die Stamping?
Progressive Die Stamping is a metal forming process used to cut raw metal sheets to develop parts. This process involves several workstations, each of which accomplishes different procedures. Each step builds on the previous step until the desired form is attained. All these actions have the same standard configuration with some possible variations.
Key Benefits of?Progressive?Stamping
·?Minimal Scrap?
One of the key benefits of Progressive Stamping is the minimal scrap produced. This is because the process includes different forming procedures such as punching, coining, and bending, which use a substantial amount of material. This makes it one of the most cost-effective materials for component manufacturers.
·?Quick Production & Cost Save
The progressive die design process allows for constant product feed through different die stations, resulting in quick production and cost savings. This stamping procedure provides the most affordable cycle time per part for high-volume components.
·?Short??Setup Times
Another advantage of Progressive Stamping is that it takes much less time than standard stamping methods. To create complicated parts, traditional stamping methods require multiple arrangements, device adjustments, and die modifications, whereas Progressive Stamping achieves the same result in one stamping die operation.
·?Complex geometrics
?The building nature of the die stations in a progressive stamping tool allows for the creation of more intricate geometrics, and all the required geometrics of a component can be achieved in a single procedure of progressive die.
Applications of Progressive Stamping Tool
Progressive die metal stamping is a reliable and cost-efficient method for creating parts in large quantities, making it a great choice for industrial applications such as:?
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Progressive Stamping Process
Progressive Stamping uses a type of tooling called a progressive die, which has numerous stamping stations to perform simultaneous procedures on a sheet metal strip. Initially, a trained worker fits the die into the stamping press. The technician then triggers the equipment after completing the proper adjustment. While the die is open, the metal moves through the die, being precisely fed into the die with each press stroke. When the die closes, it works with the metal, including coining, bending, cutting, embossing, and more. Once the metal has moved through each station, the finished part is ejected from the die.
Progressive Die Stamping vs Transfer Die Stamping
There are some differences between Progressive Die Stamping and Transfer Die Stamping. Progressive die stamping is designed for high-quantity manufacturing of smaller parts, commonly surpassing 50,000 items annually. In contrast, Transfer Die Stamping is also suitable for high-quantity production but differs because the component is separated from the metal strip during the first procedure. It is usually utilized for creating significant components like tube applications, frames, coverings, and structural components.
Progressive Stamping Die Services from Heju?
At Heju, we offer custom precision and micro-stamped parts and progressive die tool manufacturing. With thirty years of experience, our creative team of engineers takes care of every detail to ensure you get the best quality parts in minimal time. To learn more, visit our capacities and tooling pages or call us to start.