Know-How Precast Concrete Stairs are Made – The Manufacturing Process.

Stairs are that design element that can change the aesthetics and functionality of any space. Even if they are beautiful and functional, stairs are difficult to make. That’s because the stairs will transport a person from one level to another. Thus, they need to defy gravity and stay strong as well. This feature of all stairs makes them quite difficult to make. The difficulty is more in the case of concrete stairs as they need to set before use. In such cases, precast concrete stairs are easy to build and use. These concrete stairs are efficient and design-friendly too. 

Builders across the world use precast concrete stairs to build stairs as it is easy and quick. Normal stairs require a long setting time, which further delays the building time. Using precast concrete stairs reduces the time for building considerably. As a result, both builders and workers benefit from the construction process. Another major advantage of using precast concrete stairs is that it will help in creating instant connections with higher levels, thus improving access.

How precast concrete stairs are made

Stairs should be strong enough so that they can last for a long time. To increase the strength of stairs, special precautions are taken in the manufacturing process itself. From spiral stairs to double flight stairs, precast concrete stairs are available in every shape and size. It cuts down on the overall costs and improves the building conditions around the site. Even homeowners are opting to use precast concrete stairs for their homes in order to finish the construction process quickly. Here are the steps on how concrete stairs are built off-site:

Drawing the overall design of the stairs

The construction of concrete stairs starts off with the design. Drawing the design gives an initial plan of how to build the stairs. This is a crucial stage and requires great planning. Builders always specify what design of stairs they want. The factories then build the exact same dimension taking into account the various requirements.

Making the molds

Like every precast concrete structure, concrete stairs also require molds. These molds can be of wooden or steel structures. These molds are important to hold the shape of the stairs and to prevent them from leaking or losing their overall structural integrity. The molds are lined with plastic to prevent the concrete from sticking to its surface. The plastic is an important step and makes it easy to demould the stairs.

Filling the molds with rubble

A fine layer of sand and rubble is placed on the molds to make the setting process easier. The rubble can be small pebbles or stones that will give additional strength to the stairs. After that, workers make sure to set everything into place to proceed to the next important step. If possible, workers compress the sand and rubble to make it dense. 

Pouring concrete

After setting the molds, workers pour the concrete into the molds. This process is extremely important and requires a lot of caution. Pouring slowly and without creating bubbles is the key to a stronger staircase that will last a long time. Both humans and machines are capable of doing this step. Usually, factories use machines to make the process quicker and uniform. These days, machines can use special programs to measure, pour, and level equal batches of concrete into each mold. 

Vibrating concrete

The concrete vibrates to remove all air bubbles and to make the surface level. It eliminates any air bubbles and results in a dense and strong structure that can stand the test of time. Vibrating is done in a machine that creates equal frequencies of vibration each time. 

Curing and setting

After vibrating, the concrete is now level and dense. Workers allow it to set in its mold for a specific time. After setting, it becomes hard and compact. The final products move to the storage area from where they move to the site locations.

Benefits of using precast concrete stairs

Easy installation

Precast concrete stairs don’t need additional setting time. You can install them straight away, and they will stay good for many years to come. This process of installing stairs is quick and easy. When you compare it with the traditional stairs building method, you will notice the huge difference. Conventional stairs need nearly 14 days to set properly, depending on the environmental conditions. By using precast concrete stairs, workers and builders can save nearly two weeks of building time. It greatly maximizes the efficiency of the building and brings down the building costs.

Lower labor costs

The overall cost of building projects comes from its labor costs. Installing precast concrete stairs requires minimum labor. Thus, companies and homeowners can save a lot of money. Most of the work is done in the factories itself. The builders just need to install the final products at the construction site. It takes minimum effort and also ensures great quality. The dimensions of the stairs are perfect in measurement. This further ensures that the stairs will fit the area perfectly. 

Quicker process

Setting a concrete stair is a tiresome and grueling process. Especially in tough weather conditions, it can be very difficult to construct a staircase. For larger buildings, the problem multiplies. Using precast concrete stairs is easier as it completely removes the manufacturing process from the play. Installing the stairs is quicker and safer and requires fewer tools and labor. 

Scope of expansion

You can remove Precast concrete stairs easily to aid in expansion and renovation processes. Also, The same is not possible with traditional or conventional stairs. Thus, Removing precast stairs and using them later for expansion processes is much quicker and efficient. Feecast’s concrete stairs are the best solution for every builder’s problems. Further, These stairs are easy to install and require very little time. Thus, you can save your precious time to focus on more projects, thereby increasing your revenue.

Now end of this article you have the idea of how precast concrete stairs made constructed. If you want to know more about the precast concrete product you can check out our other article on precast concrete products.

• Top Advantages of Precast Concrete Stairs in Your Construction.
• Top 6 Points To Ensure The Durability Of Precast Concrete Ground Beams.
• Why you Should Use Precast Concrete Products In Construction?
• Why should we choose Feecast concrete?

Feecast’s concrete stairs are the best solution for every builder’s problems. Further, These stairs are easy to install and require very little time. Thus, you can save your precious time to focus on more projects, thereby increasing your revenue. 

If you need precast concrete stairs for your construction you can directly Contact Us via e-mail or phone.