JP Automobile differential housing dynamic balancing machine

JP Automobile differential housing dynamic balancing machine:driving quality, leading a new era of efficient production

In the field of automobile manufacturing, the differential case is the core component of the transmission system, and its dynamic balancing performance is directly related to the vehicle's driving stability, noise control and service life. With 20 years of technical accumulation, Shanghai Jianping Dynamic Balancing Machine Manufacturing Co., Ltd. has launched a differential case fully automatic balancing machine, which takes intelligence, high precision and high efficiency as its core advantages to provide excellent dynamic balancing solutions for automotive parts manufacturers.

1. Under what circumstances is it necessary to use a differential case fully automatic balancing machine?

1. When mass production demand increases

Traditional manual or semi-automatic balancing machines are inefficient and have poor consistency, making it difficult to meet large-scale production needs. Fully automatic balancing machines can achieve unmanned continuous operation and significantly increase production capacity.

2. When product precision requirements are strict

New energy vehicles and high-end passenger cars have extremely high requirements for the dynamic balancing accuracy of differential cases (such as residual imbalance ≤1g·mm), which need to be guaranteed by high-precision equipment.

3. Quality traceability and process optimization requirements

The fully automatic balancing machine can record data in real time, help manufacturers analyze process defects and optimize production processes.

4. Flexible production of multiple categories and small batches

Adapt to the rapid changeover requirements of different models of differential cases and meet diversified order requirements.

2. Core functional features of the fully automatic balancing machine for differential cases

1. Fully automated production

From loading, clamping, measuring, deweighting/weighting to unloading, the entire process is automated, reducing manual intervention and increasing efficiency by more than 50%.

2. High-precision intelligent correction

Using high-sensitivity sensors and AI algorithms, the balancing accuracy reaches G0.4 (ISO 1940 standard), and supports multiple correction methods such as milling and drilling deweighting.

3. Intelligent adaptive system

Automatically identify workpiece models, switch parameters with one click, and be equipped with self-checking functions to ensure long-term and stable operation of the equipment.

4. Digital management platform

Integrate MES system interface, monitor production data in real time, generate visual reports, and help lean production.

3. Classification of Shanghai Jianping differential case automatic balancing machine

1. By application scenario

- Passenger vehicle series: designed for small differential cases, suitable for light vehicles such as sedans and SUVs.

- Commercial vehicle series: large load design, suitable for heavy differential cases such as trucks and construction machinery.

2. By balancing method

- Vertical balancing machine: small footprint, suitable for compact production lines.

- Horizontal balancing machine: strong stability, suitable for large workpieces.

4. Choose Shanghai Jianping to create multiple values for users

1. Reduce costs and increase efficiency

Reduce labor costs by 70%, shorten the balancing time of a single piece to within 30 seconds, and significantly improve the return on investment.

2. Quality upgrade

Ensure 100% qualified rate, reduce the risk of after-sales claims, and help pass quality certifications such as IATF 16949.

3. Flexible production

Modular design supports rapid changeover and adapts to future product iteration needs.

4. Green smart manufacturing

Low energy consumption design, reduce material waste, and meet carbon neutrality goals.

V. Join hands with Shanghai Jianping to lead the future of smart manufacturing

Shanghai Jianping has been deeply involved in the field of dynamic balancing for more than 20 years, serving more than 10,000 customers worldwide, with core technology + localized services as its core competitiveness. Choose our differential case automatic balancing machine, you will get:

- Free samples: provide workpiece testing, intuitive experience of equipment performance.

- Lifetime technical support: 24-hour response, regular maintenance and upgrades.

- Customized solutions: design exclusive solutions according to production line requirements.

Contact us now. You will get exclusive quotes and technical solutions, and open a new era of efficient balancing!

Shanghai Jianping - Make rotation more precise and manufacturing more excellent!

Escort the automotive power system and help Chinese smart manufacturing go global!