The Journey of Wire Mesh Decking at Aadhiti Industries: From Wire Rod to Installation

At Aadhiti Industries, the creation of wire mesh decking is more than just a manufacturing process—it’s a journey of precision, innovation, and dedication to quality. Every step is a meticulously crafted chapter in a story that transforms raw materials into reliable storage solutions, meeting the diverse needs of industries worldwide.

The Beginning: Selecting the Perfect Wire Rods

It all starts with low-carbon wire rods, chosen for their exceptional weldability and durability. These rods form the backbone of the wire mesh decking, ensuring strength and reliability. This selection process sets the tone for everything that follows, laying a solid foundation for excellence.

Crafting Precision: The Wire Drawing Process

The wire rods undergo a transformation as they pass through the wire drawing machines. Their diameters are reduced with precision, shaping them into the perfect size for the decking mesh. This step demands accuracy, as the quality of the final product depends on it.

Achieving Uniformity: Straightening and Cutting

The drawn wires are then straightened and cut to the exact lengths required. This step is not merely mechanical; it’s an art of ensuring uniformity, creating the building blocks for the mesh that will soon take shape.

Creating the Framework: Spot Welding - Phase 1

The pre-cut wires are carefully positioned and joined through spot welding. At controlled temperatures and pressures, the mesh begins to form, turning individual wires into a cohesive structure. This is where the vision of the decking starts to materialize.

Adding Strength: Roll Forming Stiffeners

Mild steel coils are brought in next, rolled and shaped into stiffeners of the required width and thickness. These stiffeners provide the decking with the support it needs to bear heavy loads while maintaining its form and stability.

Perfecting the Stiffeners: Flattening the Edges

The stiffeners go through a flattening process, ensuring smooth and precise edges. This step is critical for their seamless integration with the wire mesh, setting the stage for the next phase of assembly.

Bringing it All Together: Spot Welding - Phase 2

With the mesh and stiffeners prepared, they are joined together in the second spot-welding phase. The intervals between welds are carefully designed to maximize strength and load-bearing capacity, resulting in a decking system that is as robust as it is reliable.

Protecting the Product: Electroplating

The assembled decking is then coated with zinc through electroplating. A layer of 9-12 microns protects the product from corrosion, ensuring it remains resilient even in challenging environments. This step gives the decking its characteristic durability and long-lasting finish.

Preparing for the Journey: Packing with Care

As the final product is completed, it’s time for packing. Each decking unit is securely placed on wooden pallets, shielded with angle boards, and wrapped for safety. This ensures the product reaches its destination intact, ready to be installed.

The Final Step: Installation

The journey concludes at the client’s site, where skilled professionals ensure a flawless installation. The wire mesh decking, now fully assembled and installed, begins its new chapter, supporting businesses with efficiency and reliability.

At Aadhiti Industries, this journey is repeated with unwavering commitment, ensuring every wire mesh decking product meets the highest standards. It’s not just about manufacturing; it’s about crafting solutions that stand the test of time.