Introduce Connector Manufacturing Process
Introduce Connector Manufacturing Process
In general, there are two types of connectors: male connectors (plugs) and female connectors (receptacles). Depending on the functional requirements, Plugs and receptacles are subdivided into many series. In WP CONNECTOR, connectors are divided into several broad categories such as industrial connectors, circular connectors, heavy-duty connectors, etc. Each connector category contains many product series according to different specifications.
But the connector manufacturing process is basically the same, which can be divided into the following four stages: Stamping, Plating, Molding, Assemble.
Most of the work in the connector manufacturing process is done by automated machines.
Stamping?The connectors manufacturing process generally begins with stamping pins. Through a large high-speed stamping machine, the electronic connector (PIN) is stamped from a thin metal strip. One end of the large roll of metal belt is sent to the front end of the press, and the other end is wound into the winding pulley through the hydraulic workbench of the press. The metal belt is pulled out by the winding pulley and rolled to punch the finished product.?
Electroplate?The connector pins shall be sent to the electroplating section after stamping. At this stage, the electronic contact surface of the connector will be coated with various metal coatings.
?High-current connectors are generally silver-plated, with good conductivity but easy to oxidize. Small current connectors are generally gold plated, not easy to oxidize.
In addition, Adam Electronics Technology Co.,Ltd introduces the most advanced testing equipment available to measure the thickness and proportion of metal coatings.
?Besides the Pin can be plated, the shell can also be plated. Like our SA series can be plated with various colors.
?Injection molding?The connector shell, injection box base and cover are made in the injection molding stage.
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Assemble?The final stage of the connector manufacturing process is the assembly of the finished product. There are two ways to connect the electroplated pin with the injection box base: single pair insertion or combined pair insertion. Separate opposite insertion refers to inserting one pin at a time; For combined butt insertion, multiple pins are connected with the box base at the same time.
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Export Manager at Adam Electronic Technology Co.,Ltd
3 个月Introduce Connector Manufacturing Process In general, there are two types of connectors: male connectors (plugs) and female connectors (receptacles). Depending on the functional requirements, Plugs and receptacles are subdivided into many series. In WP CONNECTOR, connectors are divided into several broad categories such as industrial connectors, circular connectors, heavy-duty connectors, etc. Each connector category contains many product series according to different specifications.