Intelligent Inspection Robots Ensure Safety

Intelligent inspection robots can replace or assist manual operations in high-risk and difficult special environments. They can not only improve work efficiency, but also avoid accidents and personal safety, making up for the shortcomings of manual operations.

Traditional manual inspection work has many sites and complex pipelines, and the inspection efficiency of personnel is not high. At the same time, there are problems such as gas leakage, low efficiency, low reliability of near-visual monitoring, and a large number of inspection areas are inaccessible, causing factory safety hazards and other problems. How to ensure safe production and eliminate hidden dangers has become a major problem in enterprise safety production.

To this end, the DBM R&D team developed a 5G+ multi-type robot joint inspection solution. This solution uses explosion-proof wheeled inspection robots, indoor wheeled inspection robots, rail-mounted inspection robots, and fixed-point inspection robots to conduct comprehensive inspections of the steel plant area. It is equipped with high-definition cameras and infrared thermal imaging identification technology, and integrates harmful gases detection, temperature and humidity monitoring, smoke detection, light detection and other sensors, assisting the two-way voice intercom system, allowing users to monitor on-site environmental information in real time through the monitoring platform, greatly improving work efficiency and safety. Combined with the 5G network covering the entire factory, it ensures real-time transmission of inspection videos and data, and completes inspection tasks efficiently, accurately and safely.

1. 5G+multi-robot fusion technology

The 5G+ multi-type robot joint inspection solution has the advantages of "high bandwidth, low latency, wide connection" and other advantages, ensuring smooth data communication during robot inspection, real-time transmission of inspection data, isolation and seamless switching of control signals and data signals , can be interconnected with internal systems to perform linked management and improve decision-making efficiency.

2. Multiple inspection operation modes

Autonomous inspection - operators can flexibly customize tasks according to the inspection time, cycle, route, target, type (infrared, visible light, etc.), and the robot can perform autonomous inspections according to the customized tasks.

Fixed-point inspection - the operator selects some equipment for inspection, and the system automatically generates the best inspection route and performs fixed-point tasks.

Remote control inspection - the operator controls the robot to perform inspection tasks through the background manual control interface.

3. Fine image post-processing technology

It can analyze the collected pictures in real time: after the on-site picture collection is completed, it can automatically analyze the pictures, discover on-site problems, automatically push alarm signals to the client, and provide maintenance suggestions.

4. Tailor-made, modules can be built

High-definition vision----used for long-distance detection of various instrument data reading, pipeline leakage and oil leakage, and detection of loose pipe joints.

Infrared imaging - detects equipment temperature from a long distance, making night work clearer.

Laser gas detector - timely detection of dangerous and harmful gas leaks, safer and more reliable.

5. Intelligent inspection, safe and worry-free

Change the existing manual inspection model and improve the intelligence level of the entire process chain by integrating multiple disciplines such as robotics, non-contact detection technology, multi-sensor fusion technology, image recognition technology, navigation and positioning technology, and Internet of Things communication technology. Let robots replace people to perform inspection tasks in dangerous areas, making people safer and making inspections smarter.

The intelligent inspection robot was officially put into work in a steel plant and ironmaking plant, with more than 4 optimization personnel. During the implementation of intelligent inspection, it has functions such as high-precision video detection of equipment, infrared temperature detection, carbon monoxide detection and pipeline damage detection, and can be completed independently move up and down elevators, climb stairs, record readings, carry dangerous goods with weight, plan and re-plan paths, etc. At the same time, you can continue to learn independently, and your work potential is unlimited.

Intelligent inspection robots can be used in nuclear power plants, steel plants, chemical workshops, booster stations, chemical plants, power plants and other environments. It is an innovation of the traditional inspection model. It completely breaks the restrictions of region and climate on inspections, and effectively improves the efficiency of inspections, reduces the blind spots of inspections, ensures the accuracy of inspections, greatly frees up manpower, ensures the safety of inspection workers, and saves the labor costs and expenses of inspections.