Inside Pella: How Kurtis Webb is Pioneering Additive Manufacturing Techniques

Pella Corporation has effectively incorporated additive manufacturing (AM) into its operations, thanks to the significant contributions of Kurtis Webb, who is the Senior Engineering Team Leader and was instrumental in this transformation. Here’s a look at his approach.

• Advocacy and Demonstration: Webb took the initiative to promote the use of 3D printing within the company. He showcased its advantages by producing hardware components for machines involved in the manufacturing of windows and doors.
• Outreach and Education: He made a concerted effort to connect with engineering teams, illustrating the various ways additive manufacturing could be applied in their fields. This engagement allowed engineers to see how 3D printing could address particular challenges and enhance productivity.
• Building Acceptance: Webb's dedication resulted in a shift in perspective throughout the company. Although there was initial doubt regarding the adoption of 3D printing, his persistent demonstrations of its advantages led to broad acceptance.
• Establishing 3D Printing Hubs: To accommodate the increasing demand for 3D printing, Webb and his team set up two dedicated 3D printing hubs at Pella’s headquarters in Iowa. These hubs now cater to a range of manufacturing requirements, including production tooling and the creation of custom jigs and fixtures.
• Ongoing Management: Currently, Webb's focus has transitioned from advocacy to overseeing the demand for 3D printing. This technology has become a vital component of Pella’s operations, driving both cost savings and improved efficiency.

With a strategic vision and unwavering commitment, he has integrated 3D printing as a key element of Pella’s manufacturing process, demonstrating the incredible potential of additive manufacturing. The emphasis has now shifted from advocacy to effectively managing the rising demand for 3D printing.

By adopting this method, Pella has managed to keep its edge and drive innovation in the manufacturing field. Take a look at this video from Additive Manufacturing Media that illustrates how the 3D process enhances Pella's manufacturing efficiency.

The Pella Corporation Is Succeeding With 3D-Printed Tooling - YouTube