Innovative Seed Pelleting Techniques for Sustainable Agriculture

Innovative Seed Pelleting Techniques for Sustainable Agriculture

Seed is considered to be one of the most vital inputs required for agricultural production. The main way that plants reproduce and spread is through seeds. They contain the genetic material required for crops to be grown in the future.

What is Seed Pelleting?

Seed pelleting is a technique used in modern agriculture that involves coating seeds with various materials to improve their physical properties and enhance their performance during sowing and germination.

In other words, Seed pelleting is the process of coating seeds with inert materials to make them uniform in size and shape. Pelleted seeds enable for increased accuracy and a more effective seeding techniques and they can be sown directly in the field or in transplant flats.



Figure 1 : Market available pelleted seed products


Importance of Seed Pelleting Technology

The primary goal of seed coating is to make mechanical sowing easier in order to achieve regular plant spacing. It also serves as a carrier for plant protectants. In addition to that, seed pelleting is important to reduce the rate of deterioration specially in vegetable crops, reduce the quantitative and qualitative loss besides maintaining quality of the seed for longer storage, give nutrient benefits, protection from abiotic or biotic stress, to improve seed gemination, safe application of agricultural chemicals, protection from rodents, birds, and insects, for brand identification, for certain crop seeds are to light and small and for pre-inoculation of legumes.

Materials used in Seed Pelleting

The advanced technique of seed pelleting coats seeds with several compounds to improve their performance. These elements have a variety of uses, ranging from enhancing the seeds' physical characteristics to adding necessary compounds that promote growth.

Core Pelleting Materials

1. Binders: These are adhesive substances that help in forming a stable and uniform coating around the seed. Typically use Clay, Starch and other polymers. Clay provides structural support and stability to the pellet. Starch acts as a natural adhesive, holding the coating materials together. Polymers may be synthetic or natural and they ensure durability and controlled release of active ingredients.

2. Fillers: Fillers add bulk to the pellet and contribute to its overall size and weight. Typical fillers include Talc and Limestone. Talc improves the smoothness of the pellet, ensuring easy flow and uniform sowing. Limestone used for its neutral pH, it can help in buffering soil acidity around the seed.

Active Ingredients

These may include fertilizers, pesticides, fungicides, or biological agents that provide protection against pests and diseases or enhance growth.

Modifiers and Conditioners

This typically includes disintegrants and surfactants. Disintegrants help the pellet to break down quickly once it comes into contact with soil moisture, allowing the seed to germinate without delay. And, Surfactants improve the wetting properties of the pellet, ensuring even moisture distribution and faster breakdown in the soil.

Colorants

To differentiate between treated and untreated seeds and to ensure uniform application during planting.

How this is produced?

When considering the process of producing a pelleted seed begins with selecting high-quality seeds, which are cleaned to remove impurities. The seeds are then evenly coated with a binder solution, typically composed of adhesives like clay or starch. Once coated, the seeds are rolled in a rotating drum while gradually adding filler materials such as talc or limestone to build up the pellet layer. Active ingredients like fertilizers, pesticides, or biological agents may be incorporated during this stage to enhance seed performance. After achieving the desired pellet size and uniformity, the seeds are dried to ensure the coating adheres firmly. Finally, a polishing agent may be applied for a smooth finish, and the pelleted seeds are packaged for storage and distribution.



Figure 2 : Seed Pelleting Process


Benefits of Seed Pelleting

  • Making seeds easier to handle, transport, and plant using mechanical sowing equipment.
  • Protect seeds from environmental stresses and pathogens, improving germination rates and early seedling vigor.
  • Allow for precise spacing and depth during planting, reducing seed wastage.
  • By incorporating fertilizers and pesticides into the pellet, farmers can reduce the amount of these inputs needed during early crop growth stages.
  • Pelleting reduces the need for broad-spectrum pesticide applications, thereby minimizing environmental impact.

Challenges and Considerations

The initial cost of seed pelleting can be higher than untreated seeds, but the long-term benefits often outweigh the initial investment. And also, the shelf life of pelleted seeds can be shorter due to the added coatings, so proper storage is essential. The success of seed pelleting can be influenced by environmental conditions such as soil moisture and temperature, which affect the breakdown of the pellet and subsequent germination.

Applications in Agriculture

Seed pelleting is commonly used for small and irregularly shaped vegetable seeds like carrots, onions, and lettuce, which are challenging to plant evenly. And also field crops like maize, rice, and wheat also benefit from seed pelleting, especially when precision planting is desired. Furthermore, pelleted seeds are used for reforestation projects and in nurseries to improve germination and establishment rates.



Figure 3 : Difference between Pelleted Vs Non-pelleted seeds


Future of Seed Pelleting Technology

The increasing need for precision and sustainable agriculture will be driving major developments in seed pelleting technologies in the future. The creation of environmentally friendly and biodegradable coatings that reduce their negative effects on the environment is the main focus of innovation. Furthermore, the incorporation of sophisticated biological agents, such biostimulants and beneficial microorganisms, would boost nutrient uptake and increase plant resistance to stress. It is anticipated that precision delivery systems would advance, enabling even more precise fertilizer and pesticide application, lowering waste and input expenses. Sensors and data analytics may be incorporated into seed pelleting as digital farming and smart agriculture technologies develop in order to maximize crop management and planting plans. In addition to increasing crop yields and productivity, these developments will support more environmentally friendly and climate-resilient farming methods.




References:

https://scholar.google.com/scholar?q=seed+pelleting+technology+research+paper&hl=en&as_sdt=0&as_vis=1&oi=scholart#d=gs_qabs&t=1735837010748&u=%23p%3DMWds-9B0mGUJ

https://scholar.google.com/scholar?start=10&q=seed+pelleting+technology+research+paper&hl=en&as_sdt=0,5&as_vis=1#d=gs_qabs&t=1735837150567&u=%23p%3Db8z4yHWdEdgJ

https://scholar.google.com/scholar?start=20&q=seed+pelleting+technology+research+paper&hl=en&as_sdt=0,5&as_vis=1#d=gs_qabs&t=1735837266765&u=%23p%3Dj5uq2tSOwQgJ


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Wimansa Wijesinghe

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