INNOVATIONS IN PHOTOELECTRIC SENSORS

INNOVATIONS IN PHOTOELECTRIC SENSORS

Solve More Automation Applications

From detecting bottles on a high-speed shrink sleeve label applicator to verifying the presence and position of parts for manufacturing, photoelectric sensors play a critical role in many industrial processes and are essential to automation.


Recent innovations have made these devices more reliable, compact, powerful, and cost-effective, enabling wider use in more applications and industries.

Photoelectric sensors detect the presence or absence of an object or changes in surface conditions by emitting and receiving (or not receiving) a beam of light directed at a target, which generates an output signal.

The signal from a sensor with a discrete output is YES or NO. While the response is simple, the applications are nearly unlimited and the data generated can be used to gain greater insight into cycle time, throughput, and utilization.

Sensor output can also be more complex. The signal from a sensor with an analog output varies over range and is proportional to the strength of the light signal it receives.

Laser sensors emit a very narrow beam, offer extended range capabilities, and are often used to measure precise distances in analog applications.


Laser sensors with Dual Mode reliably detect some of the most challenging targets, such as clear, reflective, and low contrast targets. These sensors measure distance and light intensity, allowing you to inspect for multiple conditions with a single device, such as object presence, stacked objects, and correct orientation.

IO-Link enables even more advanced capabilities. This open communications protocol makes it easy to access device status, configuration, and health data that can be used for machine control, predictive maintenance, overall equipment effectiveness (OEE), and much more.

The capabilities offered by laser sensors make them a good choice for many applications, including discrete and IO-Link applications.

Learn more about photoelectric sensor innovations!

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AUTOMATION ESSENTIALS


Understanding Sensing Modes

Photoelectric sensors are one of the most used and useful sensor types available. They perform a wide variety of tasks, come with different sensing ranges, response times, and housings. Some require separate emitters and receivers and detect when a target breaks its beam, while others are self-contained and use the light reflected from the target for its detection. These detection methods are known as sensing modes and understanding how they work is essential to picking the right sensor for an application.

Get to know the different photoelectric sensing modes!

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EXPLORE AUTOMATION TECHNOLOGY

Industry-Leading Photoelectric Sensors

Banner Engineering has one of the largest portfolios of photoelectric sensors in the industry, so whatever your application requirements are, we have a sensor.


QS18 Series All-Purpose Sensors

Our all-purpose QS18 Series Sensors solve a wide range of applications. They feature a universal housing design and multiple mounting options and are available in all the most frequently used sensing modes as well as in models with IO-Link. Learn more.



Q4X Series All-Purpose Sensors

Capable of detecting across a wide variety of target colors, materials and surfaces, the Q4X is our most versatile laser sensor. It has a sensing range from 25 mm out to 610 mm and is available in discrete, analog, clear object, and IO-Link models. Learn more.



Q5X Series High-Power Sensors

Our Q5X Series Laser Sensor is a powerful, problem-solver in a cost-effective industry-standard housing. It is available with ranges from 50 mm out to 10 m and features best-in-class excess gain to detect the most challenging targets. Learn more.



Q2X Series Miniature Sensors

With their compact size and rugged design, Q2X Series Sensors install easily in very precise machinery and tight spaces. They combine reliability, competitive performance, robust excess gain, and sensing precision and are available in a wide range of sensing modes. Learn more.



Q20-2 Series Compact Sensors

Compact and cost-effective, our Q20-2 Series Sensors reliably detect a wide range of targets regardless of color, texture, and reflectivity. They come in a standardized rectangular form factor and have a bright, visible red LED with best-in-class optical-to-mechanical alignment for consistent mounting. Learn more.


QS30 Series Long-Range Sensors

The QS30 is an advanced photoelectric sensor offering exceptional long-range performance. It installs easily and is available in a variety of commonly used sensing modes, as well as high-power opposed mode for long-distance applications and clear object detection. Learn more.

Explore Further


SMART AUTOMATION APPLICATION

Unlocking Data from Legacy Sensors


The production manager at a bottling plant needed to identify and resolve issues on an underperforming production line. The system was older and had no way to monitor throughput. Updating the equipment to include monitoring capabilities was considered to be too time consuming and expensive.

The production manager was able to find and correct the source of reduced output by collecting actionable data from the existing sensors on their equipment using an easy-to-implement and cost-effective IIoT technology.

See how the production manager did it & get application details!

Read the Article


Have a unique application? We have custom solutions. Tell us about your application. Our experts will help you find the best solution, including options for rapid customization and special product variations. Contact Us.


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