INJECTION MOLDING MACHINE MONITORING

INJECTION MOLDING MACHINE MONITORING

WHY MONITOR INJECTION MOLDING MACHINES?

?Employees manually record critical information such as the

  • Operation status,
  • Fault alarms,
  • Fault types of injection molding machine

Which is inefficient and inaccurate in real time? Manual production-data reporting systems?are time-consuming and prone to errors.

A lack of real-time monitoring and accurate interpretation of on-site data makes it difficult for production managers to judge the equipment's performance and evaluate and maintain it as it is happening.

HOW DO I MONITOR MOLDING MACHINES?

Process data is collected from sensors embedded within the injection mold which offers feedback and insights that drive enhanced productivity. Our solution is the first step towards predictive and autonomous capabilities within your facility.

The real-time data from the machine will be processed and sent to a server/cloud using the Innospace IIOT Gateway. Our Developers Set up the customized Dashboard as per the Customer Request, Where we can view the processes data and Analytics.

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  • ?IIOT Gateway will collect the Required Data parameters from machine.
  • Collected Data will be Stored in Cloud/ local Server.
  • Analytics of the KPI will be displayed in the dashboard.
  • Analytics of the real time data will be provided for better decision-making.

1. INJECTION MOLDING MACHINE- PRODUCTION MONITORING

Organized and disorganized factories have one thing in common: problems can occur at any time and affect production. A disorganized factory will typically be more prone to issues. But that’s not to say an organized factory is immune to?accidents, setbacks and poor product quality. All factories are vulnerable, especially those working with more complicated products.

Since problems can occur at virtually any point in manufacturing, that might leave you guessing from where certain defects or delays originate. Product inspection at any given stage in the manufacturing cycle only gives a snapshot of the product and order status at that time.

But production monitoring, having an inspector at the factory regularly, gives a fuller picture of what’s happening not only at one place, but throughout the factory. In fact, many importers that have continued to have a variety of quality problems at a single factory often insist on production monitoring to help solve them.

Production monitoring gives you knowledge of the entire manufacturing cycle, points out any defects at all stages and helps prevent shipping delays. And when you understand and control your manufacturing from start to finish, that can only mean two things: better product quality and happier customers.

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Below Listed Status will give us the insight of the Production,

  • Current Status of machine (ON,IDLE, OFF)
  • Hourly Production Count (TARGET vs ACTUAL)
  • OEE
  • Cycle Time of Each Job
  • Energy Consumption of machine

2. INJECTION MOLDING MACHINE- CONDITION MONITORING

The only way to run a successful injection molding operation is to have an outstanding process monitoring system to go along with the injection molding machines. Predictive maintenance – changing parts and fluids only when their conditions deem necessary – is truly the best practice for saving costs and preserving your assets. That being said, an advanced condition monitoring solution can also be necessary to keep product quality high and scrap low in the injection molding process.

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Importance machine parameter need to know,

  • Melt temperature
  • Injection pressure
  • Mold temperature
  • Air temperature
  • Holding time , Filling Time, Cooling time
  • Injection Speed

BENEFITS:

  • Reduced Unscheduled Downtime
  • Greater efficiency and output
  • Lower Maintenance Cost
  • Real-Time Visibility On Performance
  • Increase ROI

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