Injection Molding
What is it?
- A molten plastic (liquid) is injected into a steel mold.
- Plastic cools down (using cold runners)
- Steel tool opens
- Parts fall out
What is needed?
- A mold (usually made from steel)
- Plastic granules
What is it typically used for?
- Housing (the part of the product you normally see)
- Transmissions
- Joints
What are the advantages?
- Low part cost
- High volume production
- Good surface finish
- Simplies assembly
What are the disadvanteges?
- High tooling cost
- Dificult to make changes
- Requires uniform wall thickness
- Long lead times