Industry 4.0 Modernization

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■ Modernization refers to a model of a progressive transition from a traditional to a modern Industry.

■ Industry Modernization is not a new concept or process, which has emerged very recently. It is a process that brings desired types of changes in an industrial organization by value addition.

■ It is a process of transformation of an enterprise from its backward framework to a forward-looking, progressing & prospering structural build-up.

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Key factors which facilitated & accelerated the process of industry modernization are:

■ 1. Achievements in the field of science and technology

■ 2. Growth of industrialization

■ 3. Rapid urbanization

■ 4. Rationalization of social life and emergence of a rational outlook in every walk of life.

■ 5. The rapid development of mass phenomena like mass production, mass communication, & mass education.

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■ Industry 4.0 is the way forward for manufacturing enterprises looking to modernize their businesses and technology.

■ Following are the 4 Stages of Industry Modernization as an evolution or a maturity model.

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■ The first stage is visibility into what is happening on the shop floor – an initial point of the industry 4.0 journey for factories with no closed-loop system in place for ongoing feedback. At this stage, the shop floor is integrated with other business functions by an information flow.

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■ After establishing the awareness of what is happening, the next question is why? Answering this question helps enterprises to understand the root cause behind critical incidents happening on the shop floor. We can use this RCA, to deduce the reasons behind events and create prediction models to identify similar problems before they occur.

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■ Next to what and why are the how and what-if questions. Performing simulations can answer questions about a system’s state of operation under different operating conditions. Any indications of a breakdown predicted in the virtual system can be identified to take timely action long before the physical system actually breakdowns.

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■ As a concept of Dark Factory, the ideal Industry 4.0 system needs no human intervention; can answer a range of what, why, and how questions; and responds proactively. Such an autonomous system leverages emerging technologies, such as AI/ML to enable the progressive transition from automatic operations to autonomous operations.

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KULDEEP KAUSHIK

THE INDUSTRY FOUR?▌?www.theindustryfour.org

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THE INDUSTRY FOUR

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A knowledge artifact by -?KULDEEP KAUSHIK

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