iFluids Multidisciplinary Engineering Services

Process Engineering

• Process Simulation
• Basic engineering
• PFD & P&ID Development
• HAZOP & Safety Studies
• Design of Process equipment
• Plant hydraulics design
• Specification for package systems
• Instrument Specifications
• Loss prevention system design
• Operation & Maintenance Manual preparation
• Commissioning & Troubleshooting

Safety Engineering

• Study Facilitation (HAZOP,HAZID,ENVID,BOWTIE etc)
• Active Fire Protection Design
• Passive Fire Protection Design
• Firewater System Design
• Blowdown / Flare Studies
• Fire & Gas Mapping
• Site Surveys
• Hazardous Area Classification

Instrumentation Engineering

• Development of Control Logic
• Preparation of Cause & Effect diagrams
• Safety studies
• Specifications of controls system
• DCS/PLC engineering
• Preparation of Field Instrument specifications
• Layout and 3D modelling of Instrument system
• Mounting and hook up drawings
• Communication Network Design

Mechanical Engineering

• Mechanical Design of entire range of process equipment e.g. distillation Columns, Vessels, Tanks, Heat exchangers and Reactors.
• Design & Engineering as per international codes e.g. ASME Sec. VIII, Sec. III, Sec.I, NUREG, API 650/ 620,AD Merckblatter, British Standards, Indian Standards etc.
• Design by Finite Element analysis, Stress, Thermal analysis & Fatigue life evaluation .
• Generation of Fabrication Drawings Specification of Pumps and Compressors .
• Specifications for Package bought outs
• Technical and commercial bid analysis
• Vendor Document Approvals
• Factory acceptance test witness
• Commissioning support

Piping Engineering

• Development of Plot Plans and Equipment layouts
• Strength Calculations
• Flexibility analysis
• Plant 3-D Modeling and clash detection
• Piping material Specification
• Support specifications
• Isometrics and Bill of Materials
• Advanced dynamic analysis

Civil and Structural Engineering

• Development of facilities and related civil work
• Structural analysis
• Foundation Design
• Structural design
• Design of Platform top sides
• Engineering of Skids and Modular Structures
• Structural 3-D Modelling
• Automated fabrication drawing and MTO generation

Electrical Engineering

• Electrical System Study
• System reliability and stability study
• Substation Design
• Area Classification
• Load Calculation and System design
• Specifications for Electrical Equipment
• Calculation of Electrical Bulk materials
• General Arrangement & Interface inputs

Risk Management

• Fire & Explosion Studies
• QRA Studies
• Risk Assessment Studies
• TR Impairment Studies
• EERA Studies
• ESSA Studies
• HSEIA Studies
• ALARP Demonstration
• Cost Benefit Analysis

Basic Engineering

• P & I diagrams (including line sizing)
• Process & Utility flow diagrams
• Specifications for various utility package units
• Specifications for various vessels and process items like pumps, blowers and compressors.
• Specification for Instruments (local as well as panel mounted).
• Specification for various Electrical items.
• Piping specifications (including line list with Insulation details) Loop summaries
• Basic equipments lay-out (taking into consideration all the statutory requirements)
• Specifications & sizing for various items like orifice, steam traps, safety valves etc.

Detailed Engineering

• Civil & structural Engineering
• Equipment Engineering
• Piping Engineering
• Electrical Engineering
• Instrumentation Engineering
• Insulation and Painting

Project Management

• Project Planning and scheduling
• Project Co-ordination and Management
• Construction Supervision
• Project Planning and scheduling
• Project Co-ordination and Management
• Procurement Assistance/Expediting
• Floating Inquiry
• Technical and Commercial Bid Analysis
• Purchase Recommendation
• Expediting Services

As Built Drawing Preparation/CAD Conversion (Cadding/Scanning/Digitization)

• Scanning blueprints, mechanical drawings, aerial photos etc. have redefined the use of archives. Once scanned, the images are in a digital format and can be saved on to DVDs or Cloud based storages through proprietary compression technology
• Laser Scanning and 3D Modelling / BIM
• We use latest software for noise / dirt removal and cleaning of drawings.
• Scanning and Digitization work is handled by experience manpower of iFluids Engineering.
• iFluids pays utmost importance on Quality of the drawings scanned and digitized. All documents / drawings are thoroughly checked before forwarding to client for their comments and finalization.
• iFluids assures full confidentiality of customer’s documents and property by signing confidentiality agreement.

Advantages of Scanning/Digitization

• Preservation of data
• Large reduction in storage area
• Better trace ability & faster retrieval of documents
• Faster & cheaper transfer of data
• Saves valuable searching time
• Intelligent CAD files can be used with Cost estimation, Area calculation, Inventory tracking & Engineering Design software
• Rescaling, Revision of CAD drawings is 2-8 times faster than paper drawing
• Architectural drawings once converted to CAD, may be viewed in 3D. This could be further extended to provide walk-thru facility to enhance visualization.
• Data extraction from CAD files becomes faster and easier for direct input into databases for maintenance and material control, project management, quality assurance attributes with symbols.
• Digital data is easier and cheaper to replicate than paper based data.
• Digital data can be uploaded onto the Internet for worldwide access. Websites providing access to digitized archives of newspapers, manuscripts, patents, magazines, books etc have a large number of visitors.

Inspection Services

• Pressure vessel
• Storage Tanks & Installation for chemicals, LPG etc.
• Lifting Gear & Material Handling Systems
• Power Generation/ Transmission / Distribution Systems
• Line Pipes to API/ Standards
• Port Utilities
• Fire Fighting Installations
• Machinery & Equipment
• NDT Evaluation of Pressure Vessel/ Welds
• Energy Audits
• Safety System Audits
• Risk Analysis & Hazop Studies
• Prepration of Disaster Management Plan
• Finite Element Analysis of structures

Start-Up, Pre-commissioning and Commissioning Assistance

• iFluids has proved potential to provide commissioning assistance with its specialized manpower.
• As your partner iFluids thoroughly plans and masters the various and specific operations involved in the commissioning and start-up of plants.

iFluids can offer following services

• Comments on engineering Drawings
• Prepare commissioning and Start up manuals
• Pre-commissioning management
• Deputation of Pre-commissioning specialist
• Witness of Instrumentation calibration, Hydro testing, Pipe flushing etc.
• Testing equipments
• Start Run activities
• Test Run and also initial phase of operation of field plant
• Operation and Maintenance

iFluids is able to offer a fully managed service with respect to the Operation and Maintenance of a wide range of industrial units.

We can respond to our client’s needs to outsource either by working in close partnership with operating companies or as members of alliances with other contractors and consultants.

iFluids Engineers / Technicians have handled following equipments

• IBR Boilers, Thermic Fluid Heaters, Refrigeration Chiller / Brine Plants
• Package Plants, Pre-cooling & cold Storage Plants,
• Dehumidifiers, Air handling units
• Air compressors, air dryers
• Engine & Motor driven Genset
• Turbine Driven Compressors
• Engine/Motor Driven Compressor
• Furnace
• Industrial Gas plants
• Material Handling equipment
• Static & Rotary Equipment
• Distilling and DM plants
• Electrical sub station, DG sets, MCC, PCC, etc.