HWArobotics creates a benchmark project of intelligent warehouse in the automobile manufacturing industry
Joyson Safety Systems ( Hereinafter referred to as: Joyson Safety) is a subsidiary of Ningbo Joyson Electronics Co., Ltd.(Here referred to: Joyson Group). Joyson Safety is a major global supplier of automotive safety systems with 64 branches operating worldwide. As a global leader in mobile security, it provides key passive safety components, systems and technologies to global OEMs. Joyson Safety has been an expert in the global automotive and passive fields for many years. Joyson Group is an excellent global supplier of automotive parts, mainly focusing on automobiles safety systems, intelligent driving systems, new energy vehicle power management systems and core technologies for Internet of Vehicles, etc. R&D and manufacturing. Headquartered in Ningbo, China, it currently has automotive safety, automotive electronics and intelligent vehicle connectivity with three major business divisions, it employs more than 50,000 people in 25 countries around the world.
New situation: The warehousing challenges faced by the automotive manufacturing industry are severe and huge
Technology has always been an important cornerstone for the development of social productivity, and it is crucial for the upgrading of the automotive industry. With the rapid rise of intelligent manufacturing, China's automobile complete vehicle and parts companies are expected to develop into world-leading international giants on a new track. In 2011, Joyson Group went public and became an international automotive electronics company that grew up in China and has independent intellectual property rights. In the same year, it successfully acquired Germany's Preh. In 2016, it acquired KSS Bailidi, the world's fourth largest automotive safety system manufacturer; in 2018, it successfully acquired Takata assets, and the equity of the two was transferred to Joyson Safety. In terms of segmented business, Joyson Safety is mainly responsible for passive safety product lines including airbags and seat belts. However, with the continuous expansion and development of global business, the storage capacity of its warehouses has increased, and the utilization rate of warehouses is not high; product specifications are diversified, and the picking tasks of small batches and large flows have increased; warehouse personnel have heavy workloads and low work efficiency, and the intelligent upgrade of warehousing is imminent.
New ideas: Joining hands with HWArobotics to create intelligent logistics
The goal of this cooperation is to integrate the intelligent logistics of the entire factory, not only the shuttle car three-dimensional warehouse, but also the line-side automatic packaging, automatic feeding and other technologies, so that the entire warehousing process, from the warehouse to the production line, and the production line back to the warehouse, can be intelligent and unmanned. As an important part of the smart factory, the intelligent logistics system, HWArobotics provides a one-stop overall solution for the Ningbo Intelligent Warehouse of Joyson Automotive Safety System, including solution consultation, planning and design, project integration, logistics equipment supply, installation and commissioning, training and after-sales, etc., to help Joyson Electronics upgrade its intelligent logistics.
The logistics center adopts turnover box storage, with 23,760 storage positions. The AS/RS contains 3 aisles and has a storage capacity of more than 30,000 pieces. The stored items are mainly raw materials and some finished products of automotive passive safety systems. It adopts an efficient dual storage positions design with dense storage space; multiple shuttle robots jointly process storage units in parallel, with a large order processing volume.
The picking method of goods determines the efficiency of outbound delivery and is the key to efficient operation of warehousing operations. HWArobotics provides a comprehensive "Goods-To-Person" picking solution for Joyson Automotive Safety System Ningbo Intelligent Warehouse, from full box to piece picking, to achieve more accurate and convenient operation, and can easily cope with multi-SKU, small batch, and large flow picking tasks, greatly reducing warehousing costs.
Transportation and warehousing use a variety of intelligent equipment for collaborative operation, such as multi-layer shuttle robots, goods lifts, shuttle lifts, automatic depalletizing robots, automatic labeling, etc., to free labor from heavy operations such as handling, depalletizing, and labeling, and achieve 90% unmanned warehousing.
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HWArobotics configures a variety of intelligent logistics systems such as WCS warehouse control system and SCS turnover box access control system for customers to create the strongest "intelligent logistics brain". It has high stability and strong scalability, supports comprehensive management tasks such as multiple warehouses, multiple organizations, multiple cargo owners and multiple business formats, realizes highly information-based operation of the logistics center, monitors the operating status of each equipment in real time and issues timely warnings.
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The highlights of this project include:
① High storage density: efficient dual storage positions design, dense storage positions
②Large order processing volume: multiple shuttle robots jointly process storage units in parallel
③High equipment utilization: can achieve high-speed inbound and outbound of the warehouse, improve the efficiency
④ Flexible layout: can flexibly adjust the layout according to customer needs
⑤ Convenient expansion: can configure the number of shuttle robots according to the efficiency requirements of customers in different periods
⑥ Low power consumption: Adopt high-efficiency components and energy-saving drive solutions to save energy and reduce consumption
⑦ High reliability: average failure rate ≤ 2 times/10,000 boxes
⑧ Modular design: fault repair time ≤ 15min
New concept: Always stand in the customer's perspective as the first starting point
During the implementation of the entire Joyson Electronics highly recognized and praised the HWArobotics team and particularly emphasized several important points:
1. Learning ability and adaptability: In a rapidly developing industrial environment, only by continuous learning and constant adaptation to changes can we ensure that we are always at the forefront of the industry and provide customers with the best service.
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2. Flexibility and initiative: In a variety of industrial practical application scenarios, the HWArobotics team can not only flexibly and actively cooperate with customer companies to develop products and solutions suitable for the specific scenario, but also quickly adjust strategies according to customer needs to ensure the smooth progress of the project.
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3. Cooperation and professionalism: Throughout the cooperation process, the HWArobotics team responded quickly, was serious and dedicated, and provided efficient and high-quality services.
New exploration: Unlock more possibilities for future intelligent logistics
As an industry leader with more than 20 years of experience and cutting-edge technology, HWArototics has always been at the forefront of innovation in warehousing and logistics automation. It is well-known for its advanced technology, performance-driven and reliable engineering solutions, including tote-handling shuttle robot system, pallet shuttle system and related control software. In addition, HWArobotics has established a highly professional team worldwide, with multiple branches in the United States, Europe and South Korea, as well as the most advanced equipment manufacturing plants. It will also launch a new series of products in the future to bring more possibilities for intelligent warehousing and logistics!
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