How the Tubes Stack Up: Innovating the Pre-Roll Experience
By Borna Zlamalik, Organigram's SVP of R&D and Innovation

How the Tubes Stack Up: Innovating the Pre-Roll Experience

Is there anything better than a perfectly rolled joint?

Going beyond the quality of the flower; the ritual and rolling is so personal to everyone – the right sized grind, getting the density of the roll just right for that perfect puff; there is both an art and a science at play when it comes to rolling.?

Pre-rolls hold a special place in my heart. With over a decade of experience in their development, I’ve come to see them not just as products, but as an art form. But herein lies the challenge: how do we replicate the artistry of a hand-rolled joint at scale??

As the Senior Vice President of Research and Development, I am really proud of the work our team has done. I can’t say we were first, but I can say that we created a leap forward. Recent significant advancements in Airflow Dynamics, true to Flower Moisture and general product quality are what distinguishes our products from others in the market.??

I will talk about Flower and Material quality in subsequent posts, so today I want to highlight Airflow Dynamics, true to Flower Moisture and general product quality.

A handful of our Holy Smokes tube style pre-rolls
A Handful of our "Holy Smokes" Tube Style Pre-Rolls from our Holy Mountain brand

Optimizing Airflow Dynamics?

I know what you’re thinking… “It’s just a pre-roll!” But I’m here to tell you there’s no such thing as “just” a pre-roll! So, let’s delve into the critical aspect of airflow dynamics. If packed too tight, the pre-roll wont smoke well; and will likely clog as the resin stars building up near the bottom of the roll. If packed to lightly – the opposite happens, and you will get a quick, dry and uneven smoke.???

Our team has spent a considerable time researching grind size and particle size distribution in our pre-rolls. Getting an understanding of the right balance between large and small sized grind has helped us achieve a seamless airflow, ensuring each draw is consistently smooth, has the right amount of airflow to keep a nice tight ember while ensuing minimal resin build up that could cause clogging.??

An employee in Moncton sorts and weighs dried flower
An employee at our Moncton sites sorts and weighs dried flower

Ensuring Optimal Moisture Content?

A pain point in existing products is their tendency to be excessively dry, compromising the smoking experience. This is especially a problem with high-speed rolling equipment which requires a much drier material to run at high speed.

Through rigorous research, we have engineered several proprietary blending, staging and equipment solutions that allow us to maintain not just optimal moisture levels, but allow us to have significantly higher moisture than key competitors.

This has allowed us to not only improve the taste and flavour – making the tube style pre-roll experience equal to cones, but also to remove a number of consumer pain points including clogging, canoeing and general uneven burns – these efforts have resulted in a superior smoking experience that raises the bar for quality.?

Enhancing Durability and Quality?

Durability is a crucial factor in product quality. Have you ever bought a pre-roll pack, and when they’re all gone there’s enough cannabis left in the bottom of the package to fill a cone? Or had a pre-roll unevenly packed with half the crown missing?

Utilizing premium 100% organic hemp paper and slightly increasing the fill to 0.4 grams, we have created a pre-roll that is both firm and evenly packed, which removes the acidity that some paper brands can leave as an aftertaste. This re-enforced chassis keeps the flower contained while improving the overall durability of the smoke throughout the smoking experience.???

A pile of cone shaped pre-rolls at our Moncton Site
There is still lots of demand for more traditional cone-shaped pre-rolls!

Are tubes the Future of Pre-Rolls???

Let’s be real: cones aren’t going anywhere, and they will always have a place in the market. But as you explore the ever-evolving landscape of cannabis products, I invite you to reflect on the transformative potential of our Tube Style Pre-Rolls. Beyond mere consumption, they embody a vision of innovation, quality, and scalability that defines our industry's future.?


Derek Chandler

Driving Business Growth with Process Improvement

1 年

Amazing article on cylindricals. The market is growing so fast in this segment and the growth potential is huge. Great product Organigram.

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Moritz Migenda

Account Manager | Active Listener I Projet Lead GenAI in Sales

1 年

nice article, lovely product

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