How to Troubleshoot Common Issues with Nhl Terex TR100 Mining Machinery? Get to know about spare parts numbers?

1. Refer to the Manual:

- The manual is your primary source of information for understanding the machinery's operation, maintenance requirements, and troubleshooting procedures.

- It typically includes detailed diagrams, schematics, and explanations of various components and systems.

- Pay close attention to safety precautions and recommended procedures to avoid accidents or further damage to the equipment.

2. Visual Inspection:

- Start by visually inspecting the entire machine, both externally and internally if possible.

- Look for any signs of damage, leaks, loose bolts or fasteners, worn-out components, or foreign objects lodged in critical areas.

- Check for fluid leaks underneath the machinery and inspect the ground beneath for any signs of leaks during operation.

3. Check Fluid Levels:

- Consult the manual to locate and identify the various fluid reservoirs (engine oil, hydraulic fluid, coolant, transmission fluid, etc.).

- Use the appropriate dipsticks or sight glasses to check fluid levels, ensuring they are within the recommended operating range.

- Top up fluids as needed, using the specified type and grade recommended by the manufacturer.

4. Inspect Filters:

- Filters are essential for maintaining clean fluids and preventing contamination of vital systems.

- Inspect air filters for clogging, fuel filters for sediment buildup, oil filters for debris, and hydraulic filters for blockages.

- Replace filters at regular intervals as specified in the maintenance schedule or sooner if they appear dirty or compromised.

5. Monitor Gauges and Indicators:

- Pay close attention to gauges and warning lights on the dashboard or control panel.

- Abnormal readings such as high temperatures, low oil pressure, or battery voltage fluctuations may indicate underlying issues.

- Refer to the manual for interpretation of gauge readings and recommended actions in response to warning indicators.

6. Electrical System:

- Inspect the battery terminals for corrosion and ensure they are securely connected.

- Check wiring harnesses and connectors for signs of damage, fraying, or loose connections.

- Use a multimeter to test electrical circuits for continuity, voltage levels, and proper grounding.

7. Hydraulic System:

- Inspect hydraulic hoses for signs of wear, abrasion, or leaks.

- Check hydraulic fluid levels and condition, looking for contamination or discoloration.

- Use pressure gauges to measure hydraulic system pressure and ensure it meets the manufacturer's specifications.

8. Mechanical Components:

- Inspect belts, pulleys, gears, bearings, and shafts for wear, misalignment, or damage.

- Lubricate moving parts according to the manufacturer's recommendations, using the specified lubricants and greases.

- Tighten loose bolts or fasteners and replace worn-out components as necessary.

9. Software and Controls:

- If the machinery is equipped with electronic controls or onboard computers, check for error codes or diagnostic messages.

- Resetting the system may clear temporary faults, but consult the manual before doing so to avoid unintended consequences.

- Update software/firmware to the latest version if recommended by the manufacturer to address known issues or improve performance.

10. Operational Logs:

- Maintain detailed logs of operational data, including runtime hours, fuel consumption, maintenance activities, and any issues encountered.

- Analyze operational logs to identify any recurring issues or patterns that may require attention or further investigation.

11. Consult Technical Support:

- If you're unable to diagnose or resolve the issue on your own, don't hesitate to contact the manufacturer's technical support or a qualified service technician.

- Provide them with as much relevant information as possible, including machine serial number, symptoms observed, and any troubleshooting steps already taken.

By following these detailed steps and maintaining a proactive approach to maintenance and troubleshooting, you can effectively address common issues and ensure the reliable operation of your NHL Terex TR100 mining machinery.

Spare Part Number of Nhl Terex TR100

TR100 PARTS LIST

ITEM DESCRIBTION PART NO.

1 BUSHING 9011828

2 PLATE RH 15302694

3 PLATE LH 15302618

4 MUDFLAP 15309981

5 MUDFLAP-L 15246422

6 MUD FLAP-LH 15313088

7 MUD FLAP-RH 15302963

8 Belt 15267515

9 RUBBER MT 9269110

10 BOLT 223464

11 WASHER 15020053

12 FLANGE-COUPLING 15336167

13 BOLT 9409907

14 COUPLING-DRIVE 15309162

15 BOLT 15309111

16 BOLT 179885

17 FAN ASM 15231571

18 ADAPTOR MACHINED 15336178

19 AIRCLEANER 15254860

20 AIR FILTER (AF25454) 15270188

21 AIR FILTER (AF25468) 15270189

22 AIR CLEANER 15253938

23 HOSE HUMP 9197976

24 CLAMP 9229246

25 CLAMP 9071447

26 PTO ASSEMBLY 15331595

27 HOUSING ASSY 15331594

28 DOWEL 784079

29 BOLT 179826

30 LOCK WASHER 103320

31 GEAR DRIVEN 9274893

32 GEAR 15331585

33 SHAFT 15331582

34 GASKET 9195842

35 BEARINGG ASSEMBLY 907696

36 BEARING 15331584

37 RING-SNAP INTERNAL 15331586

38 SEAL-INNER 15331583

39 SEAL-OUTER 15331587

40 PLUG 444625

41 PLUG 444637

42 BOLT 179826

43 LOCK WASHER 103320

44 YOKE-PTO 15331792

45 WASHER 20024813

46 NUT 15331961

47 BRACKET ASSY 15311954

48 MOUT-ENG ISOLATION 15311299

49 BOLT 271621

50 SHIELD 9012026

51 RING 9066677

52 MOUNTING 9012544

53 WASHER-SNUBBING 15235606

54 BOLT 9264851

55 FLANGE INPUT 15300852

56 FLANGE-TRANS OUTPUT 15320619

57 NUT 6772182

58 WASHER 6776246

59 PLATE RETAINER 29503088

60 GASKET 6777974

61 GASKET 6839632

62 GASKET 6839633

63 SOLENOID 23019734

64 GASKET 6779833

65 PLATE 6880178

66 GASKET 6838904

67 TRANS SHIFT SELECTOR (CEC2) 29536929

68 PTO ASSEMBLY 9182509

69 RING 9413386

70 BEARING 907559

71 RING 9413409

72 SHAFT 9182510

73 GEAR 9182507

74 O RING 9148275

75 SHAFT 9182511

76 GEAR 9182508

77 BEARING 907451

78 P.T.O.HOUSING 9182350

79 BEARING 907561

80 SHIM 9003659

81 SHIM 9003530

82 SHIM 9003658

83 FILTER 15270496

84 SEAL RING 23018958

85 OIL SEAL 6771233

86 COVER 6777634

87 GASKET 6777693

88 BEARING 23047995

89 SEAL KIT 6777994

90 SEAL KIT 6777672

91 GEAR 23011077

92 BEARING 23041055

93 GEAR ASSEMBLY 6833160

94 GEAR 6776228

95 GASKET 6758442

96 WASHER 6882702

97 SEAL 23019794

98 SLEEVE 6776211

99 SEAL RING 6830007

100 OIL PUMP ASSY 6880121

101 GASKET 23043334

102 GASKET 6880860

103 GASKET 23045876

104 SEAL 23019796

105 SHAFT 23017517

106 GASKET 6776297

107 SEAL 23016325

108 GASKET 6776300

109 RING 6774721 23019650

110 PIN 6777242

111 SEAL 6832481

112 SEAL 6770623

113 PLATE 6830920 23041616

114 PLATE 6776610

115 HUB 29511631

116 GEAR 6772143

117 SEAL 6832482

118 PISTON 6831031

119 SEAL RING 6832483

120 W6SHER 6838125 23015601

121 PINION 6771316

122 BEARING 06830073 6884835

123 HUB 6833815

124 O RING 23013824

125 GASKET 6758437

126 RING 6774721 23019650

127 SEAL 6832481

128 SEAL 6770623

129 SPINDLE 23016603

130 BALL 453606

131 WASHER 23041007

132 PINION 23015154

133 BEARING 6884434

134 SEAL RING 6769289

135 SHAFT 6836219

136 SPINDLE 6779581

137 #N/A 6830333

138 PINION SE 6831049

139 GEAR 6832808

140 SEAL 6832482

141 SEAL RING 6832485

142 KIT SEAL 6777990

143 SEAL RING 6777991

144 GEAR 6832158

145 PINION-SET 6832383

146 HUB ASSY 6832249

147 PINION-SET 6831048

148 SEAL KIT 6777993

149 KIT 6777992

150 KIT SEAL 6777995

151 SEAL 23018538 23046430

152 GASKET 6838678

153 RETAINER 6778691

154 GASKET 552868

155 DRIVELINE-FRONT 15336537

156 U-JOINT 15272865

157 SHAFT 15352888

158 UNIVERSAL JOINT ASSY 15271476

159 GASKET 9262036

160 SEAL 9062605

161 SNAP RING 9016245

162 RADIATOR 9062643

163 CONE 9418488

164 CUP 456513

165 WHEEL FRT 15236015

166 O RING 9209490

167 NUT 9433576

168 CUP 9427249

169 CONE 9428203

170 SHIM PACK 9019828

171 SPINDLE ASSEMBLY - LEF 15302218

172 SPINDLE ASSEMBLY - RIG 15302219

173 CONNECTOR 9051190

174 VALVE STE 15017039

175 VALVE EXT 9368908 9116579

176 SCREW 139230

177 BOLT 223441

178 PLATE 15007603

179 FLANGE 15315244

180 BUSHING 15007621

181 DIFF ASM 15007642

182 SCREW 139191

183 RETAINER 15007635

184 BOLT 271567

185 SHIM 15007647

186 SHIM 0.003" 15007646

187 SEAL OIL 15000417

188 CUP 15235836

189 CONE 15235835

190 GEAR SET 15019463

191 CUP 15235837

192 CONE 15235838

193 SHIM 15007650

194 SHIM 0.003" 15007649

195 HOUSING 15007634

196 BOLT 9216692

197 BOLT 9170517

198 lock 9245142

199 ADJUSTER 9245234

200 NUT 9419496

201 BOLT 223775

202 CUP 9427249

203 CONE 9428203

204 DIFF CASE 15019476

205 BOLT 9430296

206 WASHER 15334185

207 GEAR SIDE 9272352

208 SPIDER 9272346

209 PINION 9272386

210 BEARING 137393

211 O RING 9141860

212 BANJO & SPINDLE ASSY 15307373

213 SPINDLE - LH 15307375

214 SPINDLE - RH 15307376

215 SPHERICAL BRG 15335654

216 RADIATOR 9383747

217 RADIATOR 9383748

218 BOLT 9430298

219 RING 15228481

220 PIN TAPER 15228480

221 WASHER 15228478

222 BOLT 15229951

223 LOCK NUTS 274191

224 BOLT 15019795

225 WASHER 9016660

226 PIN 9015398

227 LINK STAB 9062323

228 BUSHING 15040631

229 RING SNAP 9425519

230 A-FRAME ASSEMBLY 15255431

231 AXLESHAFT 15017032

232 FOR COMPLETE PLANETARY ASSEMBLY 15238315

235 BOLT 15019509

236 PLUG 9008525

237 PLUG 273469

238 CARRIER 15009631

239 PINION-PLANETARY 15334788

240 PIN PLANE 15233267

241 WASHER TH 15232937

242 SPACER 9074668

243 BEARING 15238327

244 SPACER 15238323

245 BOLT 454910

246 BOLT 15019502

247 SPACER 9074670

248 GEAR 15334787

249 GEAR 15334786

250 RETAINER 15019492

251 CARRIER-PLANTRY M/CD 15337703

252 SPACER 15238322

253 COVER 15233271

254 WASHER 15019519

255 SUN GEAR 15337197

256 WASHER 15245290

257 O RING BULK 9125576

258 GEAR RING 15228596

259 COVER PLATE 15233268

260 BOLT 9430309

261 WASHER 9250715

262 O-RING 9141863

263 RETAINER 15233269

264 RETAINER 15019494

265 GEAR RING 15334790

266 BOLT 15019502

267 RING S 9413420

268 CARRIER-RING GEAR 15337702

269 NUT 9433576

270 WASHER 15246062

271 BEARING 15015363

272 PINION 15019510

273 PINION 15238317

274 CARRIER 15236593

275 SUN PINION 15238319

276 GEAR RING 15019483

277 CARRIFR 15019482

278 SUN GEAR 15019484

279 SHIM PACK 9063017

280 CONE 15233384

281 CUP 15233385

282 CONE 9437224

283 CUP 9437225

284 WHEEL 15233302

285 O RING 9209490

286 STEM 9211054

287 VALVE EXT 15245476

288 CONNECTOR 9051190

289 VALVE STE 15017039

290 DISC BRAKE 15300389

291 BRAKE PLATE 15267039

292 PAD SET 15266825

293 PISTON 9058905

294 DISC BRAK 15247360

295 SHIM 060 15237514

296 SHIM 030 15237515

297 SEAL HSG 15233275

298 O RING 15339399

299 SEAL KIT 15344760

300 WHEEL 9064938

301 SEAL 15302758

302 BRAKE ASSY 15307380

303 SEAL ASSY-PISTON 15303608

304 PISTON 15302125

305 O RING 15258054

306 O RING 274248

307 ADAPTOR 15302798

308 FRICTION DISC 15302796

309 PLATE 15302797

310 PISTON 15231497

311 RING 15258051

312 RING 15258038

313 PISTON ASSY 15307381

314 DISC DRICVER 09064892 15256201

315 HSG SEAL 15247046

316 SEAL 15302759

317 SEAL ASM 15229538 15247216

318 O RING 15247433

319 SEAL KIT 15303631

320 KIT SEAL 15303607

321 VALVE CHECK 9013688

322 O RING 15016161

323 RING BACK 9069472

324 PISTON 9069475

325 SEAL 15315332

326 SEAL 15233291

327 O RING 9222091

328 RING 15352493

329 VALVE 6525035

330 RING 9030336

331 O-RING 9190141

332 SEAL 9069467

333 WIPER ROD 9069466

334 FITTING VALVE 106671

335 RING 15315331

336 KIT OVERHAUL 9396484

337 KIT OVERHAUL 9396483

338 BUSHING 15040631

339 RING RETA 9010662

340 WIPER ROD 9016787

341 SEAL 15237500

342 RETAINER 9069441

343 BACKUP RING 9016784

344 O RING 9016783

345 PISTON 9079697

346 BOOT ASSY 9384151

347 CLAMP 9139825

348 SPACER 9015397

349 PIN 15000838

350 WASHER 15000991

351 SHOCK MOU 9004006

352 NUT 102634

353 LOCK WASHER 103320

354 GASKET 9251092

355 GASKET 9183385

356 O RING 9141915

357 RADIATOR ASSY 15311874

358 FERRULE-BRASS 15268675

359 TUBE-JOULE 15275433

360 FERRULE-RUBBER 15268676

361 MOUNT FLEXIBLE 9182221

362 JOINT 9186377

363 TUBE 15304383

364 CLAMP 15310176

366 OIL COOLER 15311847

367 O RING 15002672

368 O RING 15008262

369 O RING 15008261

370 O-RING 15008260

371 TRNSMISSION OIL COOLER 15311848

372 STEERING PUMP ASSY 15333255

373 COUPLING-SPLINED 15244763

374 ACCUMULATOR 15230195

375 KIT SERVICE 9396486

376 O RING 274253

377 BACKUP RING 9036867

378 RING 9169669

379 RING 9018819

380 VALVE STR 15255961

381 SEAL KIT15502896 15270808

382 CYLINDER 9014528

383 KIT OVERHAUL 9396485

384 BUSHING 15040630

385 SNAP RING 9425517

386 WIPER ROD 9256601

387 SEAL RING 9014532

388 RING BACK 9256136

389 O RING 9141862

390 PISTON RI 9256074

391 VALVE-ACCUMULATOR 15334863

392 ELEMENT ASSY L10 15503601

393 ROD END ASSY 15229005

394 BUSH 9253566

395 TIE ROD 9014408

396 PIN BALL 15015767

397 DLODE 15229006

398 SEAL RING 9014413

399 PIN 15250059

400 O RING 9141918

401 O RING 9410968

402 O RING 9410969

403 O RING 9410970

404 GASKET 9247259

405 PUNP ASSY 15257475

406 SEAL KIT 15272175

407 HYD CONTROL VALVE 15334428

408 SEAL-KIT 15272694

409 CYLINDER 15227019

410 BUSHING 9014649

411 RING BACKUP 9014362

412 O RING 9014593

413 WIPER-SEA 9256608

414 RING 6944596

415 SEAL ASM 9270713

416 TRANSFER TUBE SEAL 15232053

417 RING PIST 9014633

418 WEAR RING 9014131

419 WIP RING 15227030

420 SEAL. 15227032

421 O RING 9014636

422 RING BACK 9014635

423 PIN 9018418

424 PUMP ASSY (VITON SEALS) 15338056

425 ACCUMULATOR 15231753

426 PISTON 9055409

427 O RING 9055408

428 O RING 9055407

429 PISTON RING 9055401

430 O RING 9055397

431 VLV BRAKE 15248653

432 SEAL KIT 15268373

433 O RING 15503253

434 ELEMENT ASSY 15503254

435 ISOLATOR 15311433

436 BOLT HEX 0.88-9 UNC 15315644

437 WASHER-HARDENED 15007339

438 NUT 9419495

439 KIT DAMP 15269022

440 MOUT-ENG ISOLATION 15301850

441 MUFFLER 9065847

442 PTO ASM TR60 15246952

443 PTO ASSY TR100 15257485

444 HOUSING ASSY-MACHD 15257459

445 GEAR DRIVE 9195847

446 SHAFT 15246910

447 OIL SEAL 9004541

448 OIL SEAL 9004540

449 YOKE 15300851

450 WASHER 9071870

451 NUT LOCK 9269703

452 BEARING 954528

453 STEERING PUMP 15256582

454 PUMP-STEERING 15249488

455 LIFT CYLINDER SEAL KIT 15265278

456 SEAL ASSY 15247216

457 SEAL ASSEMBLY-FACE T 15381520

458 PUMP-STEERING 15257475

459 O-RING COVER HYDRAULIC 20050034

460 RECEIVER DRYER 20011051

461 ELEMENT BRAKE FILTER 15503254

462 O-RING 15503253

463 STRAINER ASSY 29520044

464 GASKET 29520046

465 Harness Transmission 29537724

466 DRUM 6776629

467 PTO ASSY 15257485

468 WHEEL - FRONT 15236015

469 C0UPLING DRIVE 15228210

470 VALVE 15253248

471 SEAL ASSY 15247216

472 HOUSING 15007634

473 PUMP ASSY 6880121

474 HOSE-TRANSFER 23010335

475 HOUSING 6770591

476 COVER CARRIER 15233268

477 FLANGE INPUT 15300852

478 DISC DRIVER 15256201

479 RING GEAR 15334790

480 HUB 23014166

481 ELECTRIC CONTROL PUMP 2002191

482 Control Valve 15334451

483 SUN PINION 15334785

484 PLANET PINION 15334787

485 VALVE-ACCUMULATOR 15334863

486 FLYWHEEL COUPLING 15309162

487 Front brake assy 15300389

488 DISTRIBUTOR -FRONT（MX-F6/12） 20021918

489 DISTRIBUTOR -REAR（MX-F7/13） 20021919

490 BRAKE VALVE 15332755

491 PUMP-STEERING 15257475

492 SOLENOID-12V 23019734

493 VALVE-TREADLE 15248653

494 PINION PANETARY 15334788

495 STEERING PUMP ASSY 15333255

496 Steering Valve 15255961

497 ROTOR 23012005

498 SHAFT - DRIVE 15373310

499 GEAR - DRIVE 15331585

500 GEAR-SET 15019463

501 PTO ASSY 9182509

502 SPACER 6833812

503 GEAR ASSY 23017460

504 PISTON 6831031