How Sorsys Technologies Ensures Quality with Advanced Inspection Solutions

Sorsys Technologies Inc. specializes in high-precision inspection solutions designed to help manufacturers maintain strict quality control. With advanced automated inspection machines, Sorsys ensures that defective parts are identified and sorted efficiently, minimizing waste and improving production efficiency.

How the Inspection Process Works

1. Sorting Request Received

The inspection process begins when a client submits a sorting request. This request outlines the specific inspection criteria, including the types of defects to be detected and the acceptable quality levels for production.

2. Providing Sample Parts

To ensure an accurate and efficient inspection process, Sorsys requires both good and defective parts from the client. These samples serve as reference points to fine-tune the inspection parameters and optimize defect detection accuracy.

3. Defining Inspection Criteria

Before inspection begins, Sorsys works with the client to establish clear inspection criteria. This includes:

• Minimum defect size: The smallest imperfection that needs to be detected.
• Types of defects: Including burrs, cracks, missing features, contamination, discoloration, and more.
• Red Rabbit Samples: A minimum of three known defective parts per defect type is required to train the system accurately.

4. Conducting a Feasibility Study

A crucial step in the process is the Feasibility Study, where Sorsys evaluates the feasibility of inspecting the client's parts based on the given criteria. The study includes:

• Detection capability: Ensuring the system can reliably detect and differentiate defects.
• Sorting capacity: Estimating the speed and volume of parts that can be inspected.
• Cost per unit: Determining the cost-effectiveness of the inspection process.

5. Machine Setup and Testing

Once the Feasibility Study is completed and approved, the Sorsys inspection machine is set up to begin testing. This includes:

• Calibrating sensors and cameras for optimal visibility.
• Running sample tests to validate defect detection accuracy.
• Adjusting settings based on initial test results to maximize efficiency.

6. Inspection and Sorting Process

With everything in place, the automated inspection begins. The machine scans each part, identifying and separating defective pieces from good ones in real-time. This ensures only high-quality parts move forward in production.

7. Reporting and Finalization

After sorting is complete, Sorsys provides a detailed Feasibility Study Report, which includes:

• Data on defect detection success rates.
• Sorting efficiency and throughput metrics.
• Overall cost analysis per inspected unit.
• Recommendations for further process improvements if needed.

Why Choose Sorsys Technologies

• High-Precision AI-Powered Inspection: Advanced machine vision and artificial intelligence ensure accurate defect detection.
• Customizable Inspection Solutions: Tailored to each client's specific quality control needs.
• Increased Production Efficiency: Automating the inspection process reduces downtime and improves throughput.
• Comprehensive Reporting: Clients receive clear, actionable insights to improve their manufacturing process.