How Opscale CMMS helps manufacturing companies scale up

OPSCALE enable manufacturing companies to scale up as well as scale out. Scaling up typically is in the same set up or plant by optimizing the resources, enhancing productivity and maximizing the speed. This improves the top line and bottom line without adding the resources, & grow them vertically. Scaling out helps to replicate success through standardization which helps them to expand and grow horizontally as well.

Let’s understand from OPSCALE CMMS point of view

Scale-Up – Where time is reduced and this helps in faster and more measurable benefits in lesser time and keeps it sustainable through the right practices,

Scale-Out – Where you can take a call across the Plant and across the Machine families in a more informed manner so as to make horizontal deployment more pragmatic,

Benefits – More realistic & measurable KRA’s and KPI’s

1.????? Standardized and structured Asset Register at 3 levels

Visibility of data at your fingertips like, a structured Asset Register at 3 levels, with proper classification (grouping) of Machines, so that you know which type of Machines you are handling across your Plant(s),

Scale-Up: Take more practical and faster decisions related to AMC’s to Optimize on costs, Scale-Out: Share Knowledge of similar Machines across the plant, Horizontal Deployment of projects, Reconditioning or Refurbishing and so on, Justify Spares (not consumables) replacement or procurement,

2.????? Standardization of Log Books:

Standardizing and Digitizing your Log books will become more simple, easy and practical.

Scale-Up: This will keep you more closely connected with your “internal customers” and reduce time spent in unnecessary deliberations and meetings,

Scale-Out: Transparency in working with Stakeholders will help making your commitments more realistic across the Plant(s),

3.????? Data centric decision making –

Digitization that helps in getting Machine history information very easily and which is transparent and authentic and reduces your time to take informed decisions,

Scale-Up: The faster you decide, and that too based on Data, the more effective will be the outcome, no time will be spent on re-work and re-thinking on same issues again-and-again, Scale-Out: Horizontal deployment of actions can become more effective,

4.????? Authentic Resource Utilization & Planning

This helps you to get correct Spares tracking information which can be Machine-wise as well as Spares-wise. Plus Resource or Manpower utilization history which is directly linked to the Machine or Work history

Scale-Up: Will help in making Planning in Maintenance Operations more realistic and sustainable

Scale-Out: Will help to use the best and correct resource in the right place at the right time, whether it is manpower or spares.

5.????? Realistic Planning

Using & applying best practices like TPM, Pareto, Downtime Analysis, Spares Analysis, Manpower Analysis, etc. will make Planning and your Maintenance Strategy more workable, measurable and transparent,

Scale-Up: Will help in making CAPA more realistic and effective

Scale-Out: Help in planning for your Audit & their preparations more meaningful, to-the-point and Stress-free.

6.????? Making PM more Effective: This can now be based on what problems you are facing on the Machines and how you can eliminate them to achieve zero-breakdowns. So one of the key operational tools is PM where this Fault-elimination can be complimented by the correct PM Activity or task and Periodicity.

Scale-Up: By showing PM results in lesser time and authenticating it with the Machine Failure history, Scale-Out: Horizontally deploying PM checkpoints across similar machines more easy and practical.

7.????? Being more Proactive:

With the right knowledge on failures and spares becoming available so easily, it will give you more time to become proactive and thus lessen your fire-fighting.

Scale-Up: Faster problem resolution and sometimes even before it occurs can happen due to your pro activeness and faster responsiveness,

Scale-Out: You will know where to apply the same actions across the plant more easily

OPSCALE CMMS is the simplest plant maintenance software available in India and with its pre-configured, ready to use reports for your industry it is the most loved system by the maintenance people.

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