How Meticulous Inspections Ensure the Reliability of Our Electro Permanent lifting magnet

Manufacturing Electro Permanent Magnetic (EPM) lifting is not just a process—it's a critical responsibility. Our customers rely on these EPM to produce high-quality products from expensive raw materials. Any error in manufacturing can lead to significant losses, both in terms of materials and production time. Therefore, we are dedicated to inspecting every minute detail during production to guarantee the highest quality and reliability of our EPM lifting.

The Importance of Sealing:

For example, improper sealing during the bolting arrangement of steel poles and magnets can cause water seepage. This water seepage can lead to internal damage of the electromagnetic coils, short circuits, and eventual liftingfailure. To prevent such catastrophic issues, we implement rigorous sealing protocols at every stage of assembly.

Our Core Manufacturing Practices:

1. Peak Current Monitoring:Ensuring the efficiency and safety of our EPM starts with peak current monitoring. We meticulously check the peak current our chucks draw during operation. This not only confirms the correct functionality but also ensures that the connections at the customer’s end are proper and appropriate. Any deviations are addressed immediately to prevent future operational failures
2. High-Voltage Coil Insulation Testing:Coil insulation integrity is paramount. At every inspection stage, we test the insulation of coils at high voltage. This rigorous testing ensures that no rejections occur due to insulation failures post-assembly. By maintaining high insulation standards, we safeguard the reliability and longevity of our EPM.
3. Magnetic Flux Validation:Before we pour the epoxy resin, we measure the flux value of every pole. Meeting the required flux standards is crucial for ensuring optimal magnetic performance. If the flux values do not meet our stringent criteria, we do not proceed. This step guarantees that the lifting magnet provides the necessary magnetic flux for effective and reliable clamping.
4. Magnet Quality Control:The quality of the magnets used in our EPM lifting magnet is non-negotiable. Every magnet undergoes thorough in-house testing before being integrated into the final product. This rigorous testing ensures that only the highest quality magnets are used, directly contributing to the overall reliability and performance of the chucks.
5. Material Chemistry Verification:The chemical composition of the mild steel used in our chucks is critical for achieving the proper clamping force. We meticulously check the chemistry of the steel to ensure it meets our high standards. Only the steel that passes our stringent chemical composition tests is used in the assembly, ensuring consistency and performance.
6. Assembly Fitment and Torque Checks:Proper assembly fitment and torque application are essential for long-term stability and performance. We ensure the parallelism of the assembly fitment and that all fixing bolts are tightened to the specified torque. Special fixing compounds are used to prevent bolts from loosening due to vibrations during use. This attention to detail ensures the stability and reliability of our EPM .

Commitment to Excellence:

By focusing on these core practices, we prevent potential failures, save our customers valuable time, and avoid delivery delays. Our commitment to quality through meticulous inspections at every manufacturing stage guarantees that our customers can trust our EPM to meet their high standards and requirements. We understand the critical role our products play in their operations, and we strive to ensure that our chucks deliver consistent, reliable performance every time.