How to increase the capacity of a warehouse

How to increase the capacity of a warehouse

Warehouses, especially when they are newly constructed and equipped, are designed to function efficiently over the long term. However, it’s possible to encounter a scenario where the warehouse becomes inadequate in size, and its storage capacity no longer meets demands. In such cases, it is essential to evaluate the available options to enhance the warehouse’s capacity.


Indicators of a Warehouse with Limited Capacity

A shortage of space in a warehouse, or more precisely, a decline in the expected storage capacity, can manifest in various ways.

One key indicator is an increase in customer-reported issues, often stemming from a lack of product traceability or because the product consistently fails to arrive in optimal condition. These issues are generally tied to improper use of storage systems caused by excessive saturation.

Insufficient storage capacity and poor traceability—or traceability that demands constant monitoring—will inevitably impact delivery times, ultimately reducing the competitiveness of the business.


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Increasing the capacity of the warehouse: 3 solutions and possibilities

When faced with a situation like this, and if relocating the premises housing the warehouse is not an option, redesigning and upgrading the storage systems can transform the warehouse into a more efficient, user-friendly, and safe environment for the staff.

How can this be achieved? Here are three essential strategies to boost storage capacity:

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  • Warehouse compaction: store more units in the same area

Drive In / Drive Through:

Live Pallet Racking

Pallet shuttle racking

VNA racking

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  • Vertical growth: racking that allows you to increase capacity at height

Elevated walkways

Mezzanine floors


  • Automation of the warehouse: the all-in-one optimisation solution

Automated system for pallets

Automated system for miniload cartons

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