How to forge motor shaft by CWR machine ?
The motor shaft is an important component in many machines and devices. It is a rotating axle that transmits power from the motor to other parts of the machine. The motor shaft is used in a wide range of applications, from small machines like fans and drills to large devices like wind turbines and industrial machinery. It is a critical part of the overall design of these machines and must be carefully selected and engineered to ensure optimal performance.
Shaft forging is a crucial process in the manufacturing of electric motors. This process helps to improve the strength and durability of the shaft by compressing and shaping the metal in a controlled manner. D46-CROSS WEDGE ROLLING MACHINE is a reliable and effective tool that can be used to forge high-quality electric motor shafts.
The following picture is D46 brand cross wedge rolling machine by zibo hongjie forging industry equipment co ltd.
Cross wedge rolling machine advantages :
*High productivity: up to 2 parts/7-8 second
*High part accuracy allows for waste-free and flash-free stamping;
*Rolled asymmetrical parts
*Saved more raw material
The wedge horizontal forging machine consists of two wedges that move towards each other to compress the metal between them. This machine can be used to apply both vertical and horizontal pressure to the metal, making it ideal for forging complex shapes like motor shafts.
The following is the motor shaft blank that has just been rolled out by cross wedge rolling：
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When forging an electric motor shaft, the first step is to heat the metal to the appropriate temperature. This helps to make the metal more malleable, allowing it to be shaped more easily. Once the metal is heated, it is placed between the two wedges of the forging machine, and pressure is applied.After the preforming is completed, it is processed directly by CNC and the finished product is completed.
Overall, the use of a wedge horizontal forging machine is a great way to produce high-quality electric motor shafts. This process provides greater strength and durability to the shaft, ensuring that the motor operates effectively for many years to come.
Also , CWR machine also can do other shaft product for auto component ,like transmission shaft ,camshaft，Motor shaft 。Precision die forging blanks can be provided for various die forging parts.
Contact us today to explore how our CWR machine can elevate your metal forming processes.
Choose Zibo Hongjie for precision, reliability, and excellence in roll forging technology.