How to eliminate cold separation in die casting parts?
A mold producer who likes the die casting [email protected]

How to eliminate cold separation in die casting parts?

Defects in die castings:

cold separation

Other name: cold junction (butt joint)、 Cold flow

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Features:

The lower temperature of the metal flow to each other, but not fusion, and the gap appears irregular linear, there are two kinds of penetrating and non penetrating, under the influence of external force, there is a trend of development.

cold separation


Causes:

  • pouring temperature of metal liquid is low or die temperature is low.
  • alloy composition does not meet the standard, poor liquidity.
  • the liquid metal split filling, poor fusion.
  • gate unreasonable, the process is too long.
  • low filling speed or bad exhaust.
  • lower than the pressure.

elimination measures

  • appropriately increase pouring temperature and mold temperature.
  • change alloy composition, improve flowability.
  • improve the pouring system, improve the filling conditions.
  • improve discharge conditions and increase discharge.
  • improve the injection speed, improve exhaust conditions.
  • increase the specific pressure

If you have any problemes about die casting and have any better solve ideas,please feel free to comment on list.

Let's us create better produce together~



Bahad?r Aslan

#Keeplearningtilldie

1 年

The mold may not have been heated enough or the casting temperature may not have been at the required value or There may be gas trapped inside of the mold.Runner and fluid should be analyzed in simulation programs.

Vian Coombe. FICME.

Stalwart Advocate of Campbellology and the “10 Rules of Castings by Professor John Campbell”

1 年

Perform a fill simulation before one even thinks about shrinkage simulation. Stop turbulence (virtually impossible with HPDC) Annalise the confluence areas and ensure adequate venting. Just a thought.

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