How to Design a Stone Crusher Plant Layout
The fundamental objective of designing a stone crusher plant layout is to make sure the installation of the machine meets the desired production requirements, complies with environmental regulations, and operates at a competitive cost. You should consider the following industry trends before planning the layout.
? Many equipment suppliers are now providing large primary crushers with 1800 mm gyratories and secondary crusher machine for sale with tertiary machines with size up to 3000 mm.?
? The increased energy costs are leading to the integration of mill and mine designs. This allows them to identify different ways of reducing power consumption.
? The electric control of a crusher can now adjust the crusher's discharge opening. You can open the discharge area during production to analyze the coarse size of the crushed product.
? Stone crusher manufacturers are now paying more attention on crushing circuit design that helps identify moisture content, climatic conditions, ore grade, size distribution, and ore characteristics.
? Designers are now adding both primary and secondary pebble crushers to SAG circuits. This helps the machine increase its feed rate to the SAG mill. Learn crusher details here: https://aimixgroup.ph/jaw-crusher-sale/
Designing a layout
A stone crusher plant designer follows three steps to create the layout:
? Process design
? Equipment selection
? Layout
The principal design parameters driving the crushing plant and configuration includes the following:
? Capital cost
? Production requirements
领英推荐
? Maintenance requirements
? Ore characteristics
? Safety and environment
? Operational considerations
? Project location
? Life of mine and expansion plans
? Climatic conditions
The production requirement flowsheet specifies the stone crusher plant layout's peak production flow rate, equipment size, and production flow rate. Manufacturers provide equipment ratings based on experience and testwork. Therefore, a production requirement flowsheet consists of tonnage requirements and the types of equipment the layout should have.?
Additionally, you should also consider the mine haul-truck capacity. It is crucial for primary crusher installations. For example, if the primary crusher's dump pocket is not able to handle the mine's trucks, then operators should slow the meter ore into the receiving hopper.
Ore characteristics
Ore characteristics are crucial for the plant design layout and crusher selection. Dry ores usually require greater provisions for collection and dust suppression. Additionally, they also need dust enclosures around their screens, vacuum and wash-down systems, and sealing on conveyor belts. On the other hand, wet and sticky ores can reduce surge capacity, plug chutes, and decrease the live storage capacity of silos and bins.?
When you design the layout, you should ensure that the chutes are easily acceptable for cleanup. Most importantly, the feeder openings should be large enough for silos, tunnels, and bins. Ore characteristics may change over time. But your layout should be flexible enough to handle those changes. You should be able to make design modifications later and ensure that the ores can fit into the stone crusher plant for sale easily.
Designing a stone crusher plant layout is quite complicated. You must have experience in this field and acquire knowledge of how different plants work to successfully design a layout.