How boiler generates energy?
What is steam?
Steam is an energy fluid.?It is one of the most widely used commodities for conveying heat energy. Steam is an energy carrier. Steam has five or six times the potential energy of an equivalent mass of water. Steam is one of the most commonly used mediums for transporting heat over long distances. Because steam flows in response to pressure drops along the line, expensive circulating pumps are not required. When water is heated in a boiler, it begins to absorb energy. Depending on the pressure in the boiler, water will evaporate at a certain temperature to form steam. The steam contains a large amount of stored energy, which will eventually be transferred to the process or the space to be heated.
?Steam production
Fundamentals
In a closed box, steam is not an energy. It is thermally balanced with itself. The criteria for equilibrium are [1] constant temperature and pressure. [2] constant chemical potential and [3] lowest free energy. All of these conditions are met when natural steam is boxed up in a closed vessel. When steam is consumed, it becomes energy. The chemical potential has shifted. When there is a consumption or drop in pressure, it indicates that energy has been depleted. This indicates that the steam has performed thermodynamic work and expended its internal energy. If a substance lacks free energy, it cannot perform work.
If the free energy change is zero, dG = dH -TdS = 0, 0r, dH =TdS. H stands for enthalpy or total energy, and S stands for entropy. The difference between total energy and TdS is the net loss in free energy dG. The second law of thermodynamics, which states that [1] entropy always increases and [2] energy always moves to a lower level from a higher level, is applicable here. Entropy propels a substance to perform work by causing a loss of energy, requiring a new energy supply to keep the work going. When the change in Gibbs free energy is negative, this occurs in any spontaneous thermodynamic process. This is a fundamental concept that should never be forgotten. This is a natural universal law.
Steam production in a boiler
Steam table: Refer to steam properties at 100 degc
There are twelve columns. The meaning of each column has been explained by calculation.
The?role?of?a?boiler?in?supplying?energy?to?water
A?boiler?is?a?closed?vessel?that?heats?a?fluid?(usually?water). The?fluid?does?not?always?boil. The?heated?or?vaporized?fluid?is?discharged?from?the?boiler?for?use?in?various?processes?or?heating?applications.
The?boiler?frees?the?intermolecular?bonds,?which?are?the?custodians?of?enormous?potential?energy,?and?transfers?this?energy?to?steam as kinetic energy, which?can?perform?work?that?water?cannot?due?to?its?incompressibility.
The energy of a gas is predominantly kinetic energy since there are fewer intermolecular bonds in the gas
The?potential?energy?of?water?is?transferred?to?vapor?in?two?stages.
When?water?expands?due?to?the?release?of?intermolecular?bonds,?it?adds?internal?and?work?energy. The total energy of vaporization at 1 atm pressure and 100 degc is 2260 kj/kg.
Steam making
Please follow the steam table [100 degc row above.]
Energy at start
1st and 2nd columns are temperature and pressure.
They do not need an explanation.
3rd column
The density of water at 100 degc= 958.05 kg/m3
Specific volume of water, vf = 1/958.05 = 0.001043 m3/kg
Energy – Work in progress
4th column
Water to steam volume expansion
Density of steam at 100 degc =0.6 kg m^-3
Specific volume of steam, Vg = 1/0.6 = 1.670 m3/kg
vfg is the saturated water-vapor specific volume = the difference between the specific volume of the saturated vapor and saturated liquid
Saturated specific volume of vapor-water, vfg = (vg - vf) = [1.670-0.001043] = 1.6689 m3/kg
5th column
The internal energy of saturated water, uf at 100 degc
The internal energy of saturated water at 100 degc is its stored energy which is mass x specific heat x delta t. The specific heat of water at 0 degc, = 4.191 kJ/kg/k, ug = 1x 4.19x100 = 419.1kJ/kg. This is the sensible heat that water contributes at 100 deg.
6th column
ug, the internal energy of saturated steam
P= 0.1014 mPa, vg = 1.670 m3/kg]
1 mPa = 1000000 Newton/m2
0.1014 mPa = 1000000x 0.1014
PV= 1000000x 0.1014 x 1.670 = 169338 Newton-meter [PV = Work]
1kJ = 1000 Newton-meters
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Therefore, PV = 169.338 KJ,
ug = hg - PV
hg = 2675.6 kJ/kg [ Important point: Here there is consumption of energy [endothermic] as H bonds break and water expands
ug = 2675.6-169.338 = 2506.3 KJ/kg?
7th column
hf, enthalpy of water,
Calculation
Since hf = uf + w and w [work] is zero for water, hf = uf, therefore,
hf = 419.1 kJ/kg
Column 8
hfg, the enthalpy of saturated water-steam vapor inside the bell curve
Calculation
hfg = hg-hf [ difference of enthalpy of saturated steam on the saturated steam line of TS diagram and enthalpy of saturated water on the saturated water line of TS diagram.
hfg = [2675.6-419.1] = 2256.5 kJ/kg
The energy of finished product
Column 9
hg, the enthalpy of saturated steam. This is a property of water, 2675.6 KJ/kg at 100 degc and 0.1014 mPa pressure.?
hg = 2675.6 kJ/kg : this is the latent heat of steam
Column 10
?sf, the entropy of water
Calculation
Along with this sensible heat water also brings entropy Sf = Cp x ln T2/T1 [ T1 = 0+273.15= 273.15k] and [T2 = 100+273.15, T2/T1 = 373.15/273.15 =1.366]
Sf = Cp x ln 1.366 = 4.191x 0.312 = 1.30 kJ/kg/k
Sf = 1.3 kJ/kg/k
Column11
sfg, the entropy of saturated water-steam in equilibrium
Calculation
Sfg = vfg/T = 2256.4/373.15 = 6.0495 kJ/kg/k
Column 12
sg, the entropy of saturated steam on the saturated steam .
Calculation
It is the sum of sf + sfg [entropy of saturated water +entropy of water-steam in equilibrium]
sg = 1.3+6.0495 = 7.3495 Kj/kg/k
This is the final loss of energy as entropy
Energy distribution
Finished product energy
Enthalpy of water = 419 kj/kg
Enthalpy of saturated steam= 2256.5 kJ/kg
Latent heat of water = 419+2256.5 = 2675.5 kj
working As"Manager". in Process department in VISHNU CHEMICALS LIMITED
1 年Sir, I am.dealing with Rare earth minerals(La, Ce,Nd,Pr and Sm) Precipitatation and filteration ( which involves washing of cake too). Can you please help by sharing any relevent topics of RE precipitation and washing and filteration in Centrifuge . Need concepts to improve quality . We face high chloride ppm and Na ppm issues after above pròcess. For above precipitation we are using soda ash and oxalic acid for precipitation of RE chloride to RE carbonate & RE oxalate in reactors.
water treatment incharge
1 年Sir Want to know Cooling tower fan can be broke due to water treatment chemical?????