How to Avoid Overloading Racking: Why Accurate Weight Load Notices are Essential

How to Avoid Overloading Racking: Why Accurate Weight Load Notices are Essential

Keeping your weight load notices up to date is crucial - not only to demonstrate compliance with PUWER Regulation 4, but also to advise your colleagues on the safe load limit for your storage system. This is essential to prevent overloading and ensure safety.

While weight load notices aren't a legal requirement, information must be provided to operate racks safely and?it's tricky to imagine how else that can be achieved?without the aid of weight load notices!

Keep reading, as we will cover the key aspects of how load notices are ideal in supporting compliance and safety and also what's involved to complete them.


Do I need a Weight Load Sign for my racking?

PUWER regulation 4?requires that work equipment is:

  • suitable for its intended purpose
  • selected so that the risks to the health and safety of users can be managed
  • used only for the operations for which it is suitable


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This regulation also states that work equipment should be accompanied by information, including user instructions.

Companies using racking can demonstrate they are abiding by this regulation by displaying signs specifying the safe working limits of the equipment.

Weight Load Notices are there to advise colleagues on the safe load limit for the storage system. This is to ensure the racking is not overloaded and therefore unsafe to use.


What does a Weight Load Sign need to include?

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The safe working load limit of the rack needs to be displayed in a conspicuous location 2m from the floor, made from corrosion-resistant material, and should include the following information:

  • Suppliers name
  • Date supplied with contact information
  • Safe working load of each shelf
  • Safe working load of the bay*
  • Height to first beam
  • Beam pitch
  • Safety and warning signs

*IMPORTANT: The bay load is there to advise the safe limit for the whole system at one time and can often be less than the total of each shelf limit.


What happens if I alter the beams on my racking?

Whenever racking is reconfigured, the system should be inspected for safety and the Weight Load Notice updated if necessary.

If the racking layout is changed and the safe working limits are not recalculated, you could be providing inaccurate information to your warehouse teams and therefore risking the safety of the system.


What if I don't have a Weight Load Sign?

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New racking should be supplied with Weight Load Signs upon completion of the install and before the racking is used. Newly installed racking needs to be inspected before it is operational. This inspection should identify any racking where a Load Sign is not displayed.


How do I calculate the Safe Working Load of my racking?

Every manufacturer design their racking to different working limits. Therefore calculating the Safe Working Load of racking is not a one-size-fits-all process.

To accurately calculate your Safe Working Load, you will need to supply us with the following information:

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  • Width of the bay
  • Type of beam (open or box)
  • Beam dimensions (width and depth)
  • Frame dimensions (height and width)
  • Vertical beam pitch (height of each beam from the floor)
  • Upright duty (usually stamped on the upright)

There may be other information that's required.


Inaccurate information could put your warehouse and teams at risk.

If you are unsure about how to calculate the safe working load of your racking, or how to complete a weight load notice, then?our team can assist you! Contact us to help you complete your weight load notices and provide advice and to answer any of your questions.

Rack Group also offer high-quality weight load notices in a choice of 7 different designs and made from tough, durable PVC, in line with the latest Health and Safety recommendations. The range?covers?shelf/pallet racking, cantilever racking, drive-through racking, and mezzanine floors.

Please?get in touch with our team?if you'd like to order Weight Load Signs.

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