How AI and Smart Tech Are Revolutionising Tooling and VMI in 2025

The manufacturing sector continues to advance, heavily influenced by technologies like Artificial Intelligence (AI) and smart systems. Rivetwise has implemented these innovations in its tooling and Vendor Management Inventory (VMI) systems, including the twin-bin and locker solutions. By 2025, these systems are expected to enhance operational efficiency and significantly reduce costs.

AI and Smart Technology in Manufacturing AI has become a cornerstone of modern manufacturing, enabling companies to analyse vast amounts of data, predict maintenance needs, and streamline operations. According to a 2023 report by McKinsey, AI adoption in manufacturing has increased by 40% since 2020, with companies reporting up to a 30% boost in efficiency.

In VMI solutions, AI-driven algorithms are enhancing inventory management by predicting stock requirements, automating reorders, and reducing overstock and stockouts. Smart systems, like the ones Rivetwise offers, are taking this a step further by integrating real-time monitoring and analytics to optimise supply chain performance.

The Role of Rivetwise in Driving Innovation

At Rivetwise, we’ve been at the forefront of integrating smart technology into VMI and tooling solutions. Our twin-bin system exemplifies simplicity and efficiency, using color-coded bins to ensure seamless stock replenishment. This system is now enhanced with smart sensors that notify suppliers in real-time when stock levels are low, automating the restocking process.

Similarly, our locker systems are designed to bring precision and control to tooling management. These smart lockers feature AI-powered tracking, ensuring that tools are always available and usage is monitored. This not only minimises downtime but also extends the lifecycle of expensive tooling equipment.

Benefits for Manufacturing in 2025

By adopting AI and smart systems, manufacturers can achieve:

1. Improved Efficiency: AI-powered VMI solutions streamline inventory processes, cutting down manual intervention and errors.
2. Cost Savings: Automated restocking reduces excess inventory costs, while predictive maintenance for tooling minimises unplanned downtime.
3. Sustainability: Smarter systems lead to less waste and better resource utilisation, aligning with the growing emphasis on sustainable manufacturing.

Real-World Impact

A study conducted in 2024 revealed that manufacturers leveraging smart VMI systems like Rivetwise’s twin-bin and locker solutions reduced inventory holding costs by 25% and tool downtime by 35%. These advancements are critical as the industry faces increasing demand for efficiency and agility in 2025.

The Future of Manufacturing with Rivetwise

As the industry heads further into 2025, Rivetwise is committed to helping manufacturers unlock the potential of AI and smart technologies. By combining our expertise in VMI solutions and tooling with the latest innovations, we’re empowering manufacturers to stay competitive in a rapidly changing landscape. Whether you’re looking to streamline your inventory with our twin-bin system or enhance tooling management with smart lockers, Rivetwise has the solutions to drive your operations forward.

Let’s shape the future of manufacturing together.

Contact us today to learn more about how Rivetwise’s VMI solutions and smart systems can revolutionise your manufacturing processes in 2025.