Highway Guardrail Roll Forming Machine : Manufactured By JUGMUG RollForming

Highway guardrail roll forming machines are specialized equipment designed to manufacture guardrails used for highway safety. These machines produce various types of guardrails, particularly the W-shaped beams commonly referred to as 2-wave and 3-wave guardrails.

Overview of Highway Guardrail Roll Forming Machines

Functionality: These machines are engineered to convert steel coils into guardrail profiles through a series of forming stations. The process typically involves decoiling, leveling, and forming the steel into the desired shape, followed by cutting and punching operations to meet specific design requirements.

Specifications: A typical highway guardrail roll forming machine includes:

• Decoiler: To unwind the steel coils.
• Forming Stations: Multiple stations that shape the steel into guardrails.
• Hydraulic Punching Equipment: For creating holes in the guardrails.
• Control System: Usually PLC (Programmable Logic Controller) for automation.
• Cutting Mechanism: Hydraulic cutters for precise length cutting.
• Runout Tables: For handling finished products.

Key Features

• Production Capacity: These machines can produce high volumes of guardrails efficiently, with speeds often exceeding 10 meters per minute for certain thicknesses.
• Material Compatibility: They can handle various materials, including galvanized steel, with thicknesses typically ranging from 2 mm to 5 mm depending on the machine model and design standards.
• Customization Options: Many manufacturers offer customization options based on specific regional standards or client requirements, such as different wave patterns or additional features like integrated bending capabilities.

Manufacturers and Pricing

One notable manufacturer is JUGMUG RollForming, which specializes in producing high-quality roll forming machines tailored for highway guardrail production. The pricing for these machines can vary significantly based on specifications and features:

• Basic models can start around $60,000 to $75,000
• More advanced systems with additional functionalities may reach prices up to $90,000 or more depending on the configuration and automation level

Applications

Highway guardrails play a crucial role in traffic safety by preventing vehicles from veering off roads or colliding with obstacles. The effectiveness of these barriers is enhanced by their design, which is standardized across many countries to ensure compatibility with international safety regulations.

In summary, highway guardrail roll forming machines are essential for producing durable and effective safety barriers for roadways. Their advanced technology allows manufacturers to meet high production demands while adhering to safety standards.