High Technological Exhaust Tubes Production Cell
VLB Group - Tube Benders
TUBE AND PLATE FORMING ADVANCED SOLUTIONS | Tube benders, Tube end formers, Section benders, Roll forming lines
In VLB, technology and innovation are tightened to help create new production methods and improve businesses.
Our creations are always on the cutting edge of technology, and we transfer this to our machines to deliver the best solutions to our customers. This production cell is a great proof of that, it has different stages of work including tube bending and end-forming that will result in exhaust tubes for the automotive industry. Besides, it also has a tube cutting system and loading and unloading systems.
Tube Cutting System
Production optimization is an increasingly important topic. We have developed an effective servo-controlled cutting system without material deformation to save time, material, and electricity consumption, and also to increase our machines' productivity.
The servo-controlled nick and shear system integrated into the bending head allow cutting in a continuous automatic bending cycle without material waste, and post-processing is often unnecessary.?
Loading and unloading systems
Aware of the needs of modern industry, new bending machines have been developed with a clear goal: productivity! They are entirely designed and prepared for the highest production level 24/7.
Mechanically, they only contain high-quality and low-maintenance components. In terms of software and hardware, they can effortlessly integrate with automatic loading and unloading systems such as tube storage, robots, or manipulators.
Main characteristics of exhaust tube production cell by VLB
- 100% electric drive of all 11 axles;
- Automatic continuous bending and cutting;
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- Quick change of bending tool without having to readjust;
- High production speed and low power consumption;
- Axis movements are controlled by servo motors with absolute encoder feedback;
- Simplified synchronization and optimization of bending cycles;
- Compact and ergonomic design guarantees operating comfort;
- Low maintenance costs with preventive intervention warnings;
- Sensors that monitor the elastic behavior of the material compensate for the bending cycle and provide more precision and less waste;
- Powerful and intuitive VLB 3D software with anti-collision simulation;
- Easily program or import files from the cloud or from the network.
Would you like to know how you can have a more technological production? Contact us!