Here are some tricks summarized for troubleshooting Terminal Crimping Machine problems. Interested folks, take a look!

Firstly, if the terminal crimping machine can’t strip, we can try adjusting the stripping knife value or check if the stripping optocoupler is working properly. The efficiency of this solution reaches up to 90%. Remember, stripping is the most basic function of a crimping machine, and if it fails, the entire production line will be paralyzed.

Secondly, if the crimping machine fails to start, we need to check if the stroke reaches the top point or if there is any heavy object in the wire feeding groove. The efficiency of this solution is 100%. Starting up is crucial for a crimping machine; if it fails, it means your orders will be delayed.

If the crimping machine makes noise, slight noise is normal, but if it’s excessive, it needs repair. We need to check if any parts or components of the crimping machine are worn out, leading to increased friction, or if the screws are loose during operation, causing greater vibration of parts. The efficiency of this solution is 100%. Remember, the noise of the crimping machine affects workers’ efficiency and can damage everyone’s ears.

If the wire clamp cannot hold the wire, we can try increasing the air pressure of the wire clamp. The efficiency of this solution is 90%. The wire clamp is an important part of wire discharge for the crimping machine; if it fails to hold the wire, extensive wiring problems will occur in the entire production line.

If both wire suction devices do not work, we need to check if the semi-stripping parameter is greater than the length of the wire end under semi-stripping conditions. The efficiency of this solution is 100%. The wire suction device is an important part of semi-stripping for the crimping machine; if it fails to work, it means your orders will be delayed.

If the crimping machine shows wire feeding deviation alarm, we need to check if the straightening wheel is too tight or if the encoder is damaged. The efficiency of this solution is 90%. Wire feeding deviation alarm is a common problem in crimping machines; if not resolved promptly, it will lead to wiring faults.

Finally, if the crimping machine has continuous punching, we need to check if the switches near the main shaft of the crimping machine are damaged or if the screws are loose; check if the circuit board and pedal of the crimping machine are damaged; check if the moving rod spring of the crimping machine is loose or broken and lost elasticity, and if the moving rod is damaged. The efficiency of this solution is 100%. Continuous punching is a serious problem in crimping machines; if not resolved promptly, the entire production line will be shut down.