Help people to reduce breakdowns of machines

o Details of machines in which we give training .

Manufacturing Industries having sophisticated machines with advanced hydraulics / pneumatics /??servo drives, robotics etc often struggle to achieve World-class manufacturing standards on the shop floor.

?Many times Shop floor Leaders & Top management finds that maintaining consistency in meeting planned preventive maintenance activities and achieving machine availability is a challenge.

Unexpected / unpredictable break downs cause customer complaints, some time accidents and production loss which cannot be recovered.

Machinery breakdowns are always costly, and they are especially so costlier when you have advanced sophisticated type of machines mentioned above.

?Sometimes this kind of breakdown cause mental breakdown of top management / owner / Production head.

More sophisticated machines cause more costly and time consuming break downs.

If you have a sophisticated machine which is capable of producing higher output than a similar conventional machine at very high accuracy and zero rejection then you are at a very dangerous situation if you don’t know how to prevent break downs in those machines.

Break downs are predictable.

A good Astrologer is required for writing a perfect horoscope which matches with your life.

Like a good maintenance person with relevant experience, skill and attitude is required for predicting the condition of your machine.

No maintenance method will work better for any manufacturing sector if such manufacturing set-up has not been fully studied and analyzed by a person having in-depth knowledge about that machine.

It is not?a formula, or beautiful schedule but rather, it calls for relationship in knowing what is required for respective machine type, environment in which it is running, how critical is your machine etc etc.

Without specialized or expert people you cannot achieve zero breakdowns.

It is as simple as you will not go to a tailoring shop to cut your hair.

One person will become an expert only if he has?

1)???Thorough knowledge in that equipment

2)???Trouble shooting skills.

3)???Experience in similar field.

Depending up on the ype of machines you have you can ask the following questions yours self.

How to prevent your machine servo drive failure or how to know the condition of the drive

How to prevent your machine moog servo valve failure or how to know the condition of the valve

How to prevent your machine closed loop axial piston pump failure or how to know the condition of the pump.

How to prevent your machine seal damage or how to know the condition of the seal

How to prevent your machine Tie bars are not developed any cracks or how to know the condition of the Tie bar.

How to prevent the wheel bearing failure of your cranes or heavy machinery or know the condition of the bearings.

If yes is your answer you are an expert in that particular area.

Now robots are replacing lot of human activities doing some activities like unloading of hot forging press, handling of hot forgings, handling of hot billets in forging press etc etc. Some activities like the condition of pipe lines carrying flammable liquids (which humans cannot be done accurately or cannot enter inside the pipe lines) is done by robots entering inside the pipe lines and travel inside the pipe lines and measures the thickness of pipe line, circumference of the pipe line and finding the structural integrity etc with the help of ultrasonic sensors.

Imagine if these robots goes under break down.

We will make you specialized in following equipments.

We are specialized people on hydraulic problem solving, retro fitment or modification of hydraulic circuits of your machine etc. We give customized training / trouble shooting of following equipments as per the requirements of industries / individuals/ students

1.??????Basic hydraulics.

2.??????Advanced hydraulics.

3.??????Break down free operation of utilities.

4.??????Air compressor operation drawing, trouble shooting explained.

5.??????Injection molding machines (hydraulic or all electric).

6.??????Injection molding processing.

7.???????Injection molding mold maintenance.

8.??????Injection molding process optimization.

9.??????Hydraulic presses.

10.??As per user requirements we will?simplify your hydraulic diagram into operation wise line diagram which will be easily understand by user?from a machine hydraulic diagram

11.??Arial work platforms.

12.??Hydraulic transporters up to 600 Tons

13.???JCB and other earth moving equipments

14.??How to read and trouble shoot hydraulic circuits.

15.??Simplified hydraulic / pneumatic circuit for each operation of your

16.??Machines for easy trouble shooting.

17.??Air compressors 10000 CFM axial flow

18.???Air cooled / water cooled Chillers.

19.??HVAC system.

20.??BMS system

21.??Ultrasonic or Vibration welding for Plastic.

22.??Air drier.

23.??Cooling towers.

24.???STP / ETP.

25.??EOT cranes.

26.???Tower cranes and all other type of fixed / movable/ hydraulically operated cranes up to 600 T capacity

27.??Forklifts.

28.??Dehumidifiers.

29.??Paint shop equipments.

30.??Air balancing in paint shop.

31.??Automobile paint shop complete maintenance plan to achieve zero break down

32.??AHUS.

33.??Propane / LPG bullets.

34.??Acetylene storage and distribution.

35.??Oxygen storage and distribution.

36.??CO2 / ARGON storage and distribution.

37.??LOT Manifold system for LPG storage and distribution.

38.??Explosive / toxic material storage license requirements