HEL Coatings 101
Boeing HEL MD, The High Energy Laser Mobile, USA Army

HEL Coatings 101

Coatings are an essential component of high-energy laser (HEL) optics. They are used to enhance the performance of the optical components by controlling the reflection, transmission, and absorption of light. The coatings used on HEL optics are designed to withstand the intense energy and power of high-energy laser systems while providing excellent optical properties.

One of the main challenges in designing coatings for HEL optics is to ensure that they can withstand the high-power laser energy without being damaged or degraded. This is accomplished by using specialized materials and fabrication techniques to produce coatings with high damage thresholds and high thermal conductivity.

There are a few types of coatings that are commonly used on HEL optics:

  1. Anti-Reflection (AR) Coatings: These coatings are designed to reduce the reflection of light from the surfaces of the optical components. This is particularly important for applications where minimizing reflection is critical for improving image quality and sensitivity, such as in laser communications, laser rangefinders and laser target designators.
  2. High Reflectivity (HR) Coatings: These coatings are designed to increase the reflection of light from the surfaces of the optical components. They are commonly used in applications where high reflectivity is critical for directing or focusing the laser beam, such as in laser amplifiers and laser cutting systems.
  3. Beam Splitter Coatings: These coatings are designed to split the laser beam into two or more beams. They are used to direct or focus the laser beam, and to separate the laser beam from other beams or signals.
  4. Protective Coatings: These coatings are designed to protect the surfaces of the optical components from damage caused by exposure to high-power laser energy and high temperatures. They are also used to protect the surfaces from environmental effects such as dust, moisture, and UV radiation.

In order to achieve the desired performance, the coatings are usually designed to be multilayer with different materials to increase their performance and durability. These coatings are usually deposited on the optical component's surface using techniques such as ion-assisted deposition (IAD), electron-beam evaporation (EBE), and magnetron sputtering.

Overall, coatings play a crucial role in the performance and reliability of high-energy laser optics. The design, fabrication, and testing of these coatings are critical for ensuring that the optical components can withstand the intense energy and power of high-energy laser systems.

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