Harnessing Quantum Insights for Effective Corrosion Prevention
Corrosion in industry (AI generated image).

Harnessing Quantum Insights for Effective Corrosion Prevention

Corrosion has long been a silent but costly threat across industries, leading to significant financial losses and structural failures. Since the first U.S. study on corrosion costs in 1949, research has consistently highlighted its substantial economic impact. Over the decades, estimates have shown that corrosion costs industries hundreds of billions of dollars annually, affecting infrastructure, transportation, and energy sectors. With studies revealing its burden on national and global economies, the need for effective corrosion prevention and management strategies has never been more critical.

Addressing this challenge is essential for enhancing safety, reducing costs, and ensuring the longevity of vital structures.

The first U.S. study on corrosion costs was conducted in 1949 by Herbert H. Uhlig, who estimated the total cost by considering materials and processes related to corrosion control. In 1975, a study estimated corrosion’s cost at $70 billion annually, accounting for 4.2% of the Gross National Product (GNP). A limited 1995 update projected costs at approximately $300 billion based on GNP growth.

A major breakthrough came in 2002 when the U.S. Federal Highway Administration (FHWA) released a study estimating the annual direct cost of metallic corrosion at $276 billion, or 3.1% of the nation's Gross Domestic Product ?(GDP). Conducted by CC Technologies Laboratories, Inc. under congressional mandate, the study outlined strategies to mitigate these costs through improved corrosion control practices, emphasizing economic and safety benefits. It remains a key reference for corrosion management efforts.

In 2013, a NACE International report estimated the global cost of corrosion at $2.5 trillion, about 3.4% of the global GDP. More recently, a 2024 study highlighted that corrosion in the energy sector alone, including oil drilling and production, incurs an estimated $7 million annually, with significantly higher costs when considering maintenance, monitoring, and equipment replacement.

Corrosion prevention reduces costs, enhances safety, and protects the environment by minimizing structural failures and costly repairs. Prioritizing corrosion control ensures long-term efficiency, risk reduction, and a more resilient infrastructure. Quantum mechanical modeling can significantly aid in corrosion prevention by providing atomic-level insights into material behavior, helping to design more durable alloys and coatings.

We at Access Quantum are driving the future of corrosion research by utilizing advanced quantum tools and partnering with top researchers and industry leaders to deliver innovative, high-impact solutions for material durability and infrastructure resilience.

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