Game changing technology for improved productivity from LMW

Game changing technology for improved productivity from LMW

Lakshmi Machine Works Limited (LMW) offers a compelling value proposition to its customers through SPINPACT, the proven suction compact spinning system. Offered with LMW Ring Frame LRJ9 series and as retrofit to earlier models, the SPINPACT is a cutting-edge unique suction compact system which renders higher productivity with superior quality and utmost ease of handling. SPINPACT has unique spinning geometry which enables better twist insertion and twist flow. This helps in achieving the desired yarn qualities with higher yarn strength and lesser hairiness at higher productivity. Also, the innovative nozzle design with extended compact slot length which is closer to the front roller nip ensures perfect and prolonged compacting without fiber disturbance.

LMW’s SPINPACT system is incorporated with DLS (direct loading system) for easy load adjustment of delivery roller, ensuring uniform load distribution for consistent quality. The stand-alone suction unit with inverter control arrangement in SPINPACT enables easy adjustment of suction pressure based on requirement. Constant air pressure at every spindle is maintained with the help of a specially designed suction fan of?low power consumption. The suction unit can be mounted on the head stock, end stock or the wall of the machine based on space availability which gives maximum flexibility to the user. All elements of SPINPACT are specially designed for increased reliability and ease of handling of the system.

?A brief look at SPINPACT in action

Hindustan textiles, established in 1979 and with a total spindleage capacity reaching approximately 40,000 spindles as on date was interested in increasing productivity through modernization of their existing facility. SINPACT, being the compelling cutting-edge solution with retrofitting option, proved to be the most viable option and Hindustan textiles decided to test it out on their 30’s Ne yarn systems which had a production capacity of approximately 10.3 tonnes per day.

The existing shorter Ring Frames were modernized with the latest long compact Ring Frame LRJ9/AX with in-built SPINPACT compact system. To quote Mr. N Krishnakumar (Managing Director of Hindustan Textiles), “The immediate enhancement in productivity was evident with an increase in yarn output reaching 13.5 tonnes per day, compared to 10.3 tonnes per day, which is 32% higher.”

The increase in productivity has been achieved by optimization of the following parameters:

  • ?TM reduction from 3.65 TM to 3.25 TM contributes to an 11% increase in productivity.
  • Spindle speed increase along with addition of spindleage contributes to another 21% increase in productivity.
  • The unique drafting construction in combination with high-performance technological components HLLD spindles and CREDO+ rings help in achieving higher productivity.
  • End-breakage reduction of 40% results in saving of 1% Pneumafil waste. This is achieved with the unique spinning geometry used in SPINPACT for better twist insertion and twist flow.

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?Mr. N Krishnakumar, impressed with the performance of LMW’s solutions shared that he closely follows the developments in LMW’s offerings and confirmed that they are setting up a spinning mill with a capacity of 15,000 spindleage near Sathyamangalam, Erode consisting of all the latest ‘smart series’ machines from LMW including Card LC636 S, LDB3 S, LDF3 S, LF4280/SX and LRJ9/SX.

Snehal Mehta

30 Years + Experience as Seal Specialist and Bearing Expert. Sourcing, Manufacturing and Business Development for Hydraulic Seals, Seal Kits, O Rings, Oil Seals, Bearings and Home Stay Farm house on Rent .

2 年

@Workshop on Maintenance Practices

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Snehal Mehta

30 Years + Experience as Seal Specialist and Bearing Expert. Sourcing, Manufacturing and Business Development for Hydraulic Seals, Seal Kits, O Rings, Oil Seals, Bearings and Home Stay Farm house on Rent .

2 年
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Rajesh Goswami

Maintenance manager

2 年

Better experience

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