From Tradition to Transformation:

A leading Japanese Automotive component manufacturer improves productivity and quality control with ER-Hypervise's Smart-Eye solution

A leading automotive component manufacturer, faced challenges in monitoring and optimizing their core preheating and curing processes. The company lacked visibility into critical operations, including tracking parts circulation, identifying parts that underwent multiple curing cycles, and monitoring operator efficiency. These shortcomings led to increased rejections and productivity losses.However, faced with the need to replace its current AI platform the company required a strategic partner to navigate this pivotal change.

Finding a Solution with Eternal robotics

To address these challenges, our customer engaged Eternal Robotics (ER) to evaluate their existing processes and implement an? (AI) This is where #Hypervise Technologies, a trusted AI and hosting provider, stepped in with the Hypervise platform, a powerful computer vision system designed to revolutionize inventory management processes.. ER's Smart Eyes solution was tailored to monitor productivity at the oven, providing real-time insights and analytics.?

Achieving Success with Hypervise platform delivered tangible improvements across various aspects of the manufacturer's operations:

They implemented their core preheating and curing processes to address a number of requirements, including improved Accurate Part Tracking, Cycle Monitoring, Operator Assistance, Comprehensive Reporting, Efficiency Gains, and ease of use for employees.

• Accurate Part Tracking: The system accurately tracked parts from storage to reloading, ensuring proper circulation and reducing errors.
• Cycle Monitoring: Identification of parts that underwent multiple curing cycles allowed for timely intervention and quality control.
• Operator Assistance: Real-time visual and audible alerts guided operators in picking and reloading parts, enhancing productivity and reducing errors.
• Comprehensive Reporting: Detailed daily reports on core circulation and cycle completion provided valuable insights for process improvement and optimization.

The result was not just a technological upgrade but a strategic move toward better-informed decision-making through on-demand data.??

1. Accurate Monitoring: Precise tracking of core picking and placing activities, coupled with tray and part identification for multiple curing cycles, ensured optimal process control.
2. Real-time Alerts: Visual and audible alarms assisted operators in prioritizing parts that required immediate attention, reducing errors and enhancing efficiency.
3. Comprehensive Reporting: Detailed daily reports on core circulation and cycle completion provided valuable insights for data-driven decision-making and continuous process improvement.

Customer Impact:??????????????

Through the implementation of ER's Hypervise solution, the manufacturer achieved tangible improvements in productivity, quality control and operational efficiency:

• Reduced Rejections by 27%: Accurate part tracking and real-time alerts minimized instances of parts undergoing multiple curing cycles, significantly reducing rejections.
• Increased Operator Efficiency by 18%: Operator assistance through visual and audible cues? workflows, enabling faster part identification and handling.
• Improved Productivity by 22%: Streamlined processes and comprehensive reporting facilitated data-driven decision-making, leading to enhanced productivity.
• Qualitative Benefits: The manufacturer experienced improved inventory management, reduced production times, and substantial cost savings, driving overall operational excellence.

By implementing ER's Hypervise solution, our customer achieved significant improvements in productivity, quality control, and operational efficiency. The accurate monitoring of core picking and placing, real-time alerts, and comprehensive reporting enabled the company to minimize rejections, streamline processes, and make data-driven decisions for continuous improvement.

This is just one example of how working with hypervise exemplifies the power of collaboration, assisting the company’s transition from a regionally focused entity to a nationally recognized service provider.

Let’s Find a Solution Together?

By partnering with eternal robotics, you’re taking a step towards success. Contact us today and learn how we commit to enabling success for every one of our clients. Our unique challenges will drive transformative results in your business. as well?

P.S. Discover other success stories here!