Flyback "transformer" is NOT COUPLED INDUCTORS
The objective of this article is to correct two fundamental mistakes most POWER ELECTRONICS ENGINEERS make with following claims:
1. Flyback transformer is no different than transformer since after all the same symbol is used as for 60Hz line transformer!
2. Flyback transformer is really COUPLED INDUCTORS!
I am addressing the second claim here by claiming:
Flyback transformer is NOT COUPLED INDUCTORS. Here are the reasons
First drawing shows flyback converter with its “transformer” with common ground between primary and secondary side. As shown in blue color, the ground connection can be separated to result in galvanic isolation.
Second drawing shows the identical circuit with the magnetic coupling removed. Clearly this is NOT working circuit (see enclosed the comment below highlighted in yellow color).
Definition of the COUPLED INDUCTORS is that once the coupling is removed that converter still must operate. Phrased it differently, only a few switching converters qualify to allow coupling of their inductors, like Coupled Inductor Cuk converter, Coupled Inductor SEPIC converter, multiple outputs of forward converter, and a few others. I am afraid I should know that as I invented 40 years ago the general method I called Coupled Inductor and Integrated Magnetics Method!
Coupled Inductor equations model an AC transformer using the primary and secondary self-inductances and the mutual inductance which represents the added voltage induced on primary due to the change of the secondary current. So much for the claim: current do not force the coupling. There are no “coupled-inductors” coupled by the common magnetic flux as also claimed.
In fact, one might be tempted to claim that the common magnetic flux in flyback “transformer” is described by mutual inductance. This is clearly false, the flux in primary winding exists only during ON time of the switch and flux in secondary winding exist only during the OFF time of the main switch, hence there is no coupling between those fluxes. Hence the correct comment made below: "flyback transformer" does not exist, it is a simple inductor where all the energy to be transferred is stored in GAP.
In order to fully appreciate my analysis and explanations above, I highly recommend the reader to review my introductory comments in the thread I started and the comments received which are enclosed below. I welcome your comments to this post. However, if the comments are arguing with my viewpoints expressed here, it would be preferable to use a relevant converter circuit drawings, waveforms, etc. rather than just plain words. After all we are talking here about circuits and not debate skills.
Here is a thread I started on Power Electronics Society Group
Why flyback "transformer" is NOT a TRANSFORMER?
The flyback “transformer“ lacks the main property of the isolation transformer as invented by Michael Faraday in 1831. His transformer with sinusoidal primary side 60Hz AC voltage excitation has a key magic that it does NOT store energy since it diverts 1% or less of the input AC current as a circulating magnetizing current to generate the needed flux in the core and transfer their bulk 99% current and power to the output. It was the foundation on which Nikola Tesla has built his worldwide polyphase electric power transmission system in 1884, which is powering industry worldwide ever since! It is rather unfortunate that Power Electronics field showed the great disrespect to Faraday by using the same name for flyback “transformer“ for over 60 years. It is even more inappropriate that IEEE on standards did not elect an entirely different symbol for flyback transformer marking its key deficiency of 100% energy storage and resulting in its power and efficiency limitations! As a tribute to Faraday, I enclose the video clip of my lecture to UC Irvine Power Electronics class on Faraday’s transformer. Also available on YouTube.com/slobodancukTESLAco. Link: https://youtu.be/rltXYftORyM
First below are two comments I agree with:
- "Really the "flyback transformer" does not exist, it is a simple inductor where all the energy to be transferred is stored in GAP".
2. "Slobodan - you will be pleased to hear that the students at the University of Nottingham know this distinction well (including the energy storage vs transfer point) and use the term "double wound inductor" for the flyback component (well they do if they listened in my lectures!)"
Here are the four comments I fully disagree with:
1. "This is why I think that the magnetic element of the flyback converter should be called "coupled inductors" - coupled- by the common magnetic flux. Currents do not force the coupling".
2. "If you take the flyback magnetic away from its surrounding circuitry, it is indistinguishable from a transformer. So connecting a diode one way or the other to a terminal changes what the element is? No wonder people get confused. Perhaps it would be better to say it is a transformer that is not used properly."
3. “Structure wise, flyback transformer is a transformer, but applied in a different condition”.
4. "Maybe the term could be just "Flyback Inductor", or "Flyback coupled inductor"? Design has similarities to normal inductor design and differs from normal coupled inductor due to galvanic isolation. On the other hand, PE students and engineers should learn to analyze the circuit of the topology, not focus on the terminology"
What is a lesson to be learned from these discussions?
Misleading comments or PLAIN WRONG explanations do not advance POWER ELECTRONICS field but actually hinders it. I believe that the second is the case here! My much more ambitious goal for all Electrical engineers, not just 430,000 members of the IEEE, is to learn how the principles of the real 50Hz and 60Hz transformer used for utility lines worldwide operate and to pay tribute to its inventor Michael Faraday and his 1831 Law of Electromagnetic Induction and its corollary the invention of AC transformer driven by sinusoidal voltage.
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2 年I am very happy to read such a good post ??. . Thank you Prof Cuk.?
Independent Researcher
6 年So Alexander, what you are saying is because the devices look identical physically when NOT connected in a circuit, then they must obviously be the same animal and behave the same, when placed into any arbitrary circuit! This is not true, as the device's behavior is changed by the circuit configuration it is placed in, and the various elements making up the device are separated out (distilled as it where), and reconfigured according to the dictates of the circuit. To wit: the device takes on a new citizenship commensurate with its new home - you cannot ignore circuit configuration and its influence on the magnetic device's behavior. Lenz's law clarified the beauty of Faraday's transformer by noting that any o/p current is always met with an equal and opposite primary current, such that their magnetomotiveforces or MMF (Ampere-Turns IN) on the core cancel each other out, and this is why an o/p load 1000 times larger than what is needed to completely saturate and collapse the magnetic core, is allowed to pass through the transformer, having ZERO impact on core flux (limited only by size of copper wire). Now for this to work both windings must be operational at the same time, so that there is a real time primary reflected load current that will balance the o/p load current, and thereby leave the core totally unaffected. This clarification that Lenz put forward describes the primary functionality of the transformer, where a tiny magnetization current is out of phase with both the in-phase pri and sec winding voltages. Yet pri and sec load currents which are 180 degrees out of phase with each other with pri current out of phase with pri voltage, also manages to be out of phase with magnetization current itself at the same time. So an ac transformer requires that coils are coupled in real time (Lenz's law - 2 coils operational at the same time), and it is not enough to be simply wound on the same magnetic core. It is not just coupling to the core that matters, but also a real time coupling between the coils themselves as well. What does all this really mean in practice? It means if one coil is open circuit while the other is not, then YOU DO NOT HAVE AN AC TRANSFORMER OPERATING AT ALL. It also means the ac transformer is not an energy storage device, as it's core energy is minuscule compared to the o/p load energy that is 1000x greater. In other words, the fake fly-back transformer (i.e. chimera-Xformer) consists of two inductors, and the two coils are NOT OPERATIONAL AT THE SAME TIME (due to circuit operation), and ipso facto there is no transformer here, as Lenz's law is not operational in the sense of a binding of the 2 coils together. So what is happening here? First i/p coil is used to charge magnetic device's energy storage byway of its air-gap (absent in Faraday's gap less Xformer), while at the same time o/p coil is NOT OPERATIONAL. Only one coil is operational in the ON-time sub cycle period. Then in the OFF-period i/p coil is no longer operational (switch is off), and energy is now transfered from the core's air-gap energy storage to the o/p coil's circuit (i.e. square wave voltages on the coils have reversed). There is no simultaneous cooperation between the two coils. If the two coils are not simultaneously operational during either the ON or OFF periods, then the coils not being coupled in real time, it is not and does does not constitute an ac TRANSFORMER. This is why a different symbol should be used to convey this difference in behavior. So how does a flyback magnetic device where coils are never simultaneously operating at the same moment in time, manage to be classified as a transformer, which by definition requires continuous operation between the coils? Let alone the difference that one stores magnetic energy to process a 2-step energy transfer, while the other stores no significant energy at all! You need to explain this before a claim is made that a fly-back device is a transformer, and what is given above proves this claim cannot be made. Topology people! That is what decides how a magnetic device will behave in any given circuit, and there are 3 elements of behavior of a magnetic device that are juggled together depending on circuit operation. It is possible for a magnetic device to be configured as an inductor, and then later reconfigured in a different mode to be a real transformer, but that is not the case with the fake fly-back chimera-transformer. And if truth be told it is not even a good inductor device. Dr. Cuk with nearly half a century of experience behind him should know what he is talking about. It is surprising to see professionals in this field who do not understand the basics of this field, and who would be better advised to learn from that knowledge base rather than debating for debating's sake. Trust me the inventors knows better. It really is time this subject matter should be put to rest. To appreciate the new topologies this subject matter should be mastered first. OK, end of rant! This response took a life of its own.
CEO at TESLAco
7 年Manoj, your Professor Ramnarayanan Venkataramanan (his full name) has indeed taught you very well! He was one of more than dozen of my PhD students who ended up becoming Professors of Power Electronics worldwide. We called him in our Power Electronics Group Ram for short. I understand that he had a very successful career at IIT Bombay now Mumbai in India and retired a few years back. Please give him my highest compliments for teaching you kids properly and setting you well for a successful career in this exciting field. Out of 36 PhD students I supervised over 24 years of research and teaching at Caltech, others ended up in research institutions and in industry worldwide and in either design or management position. Dr. Slobodan ?uk (former professor at Caltech)
Managing Director & CEO
7 年Agreed Mr. Cuk, my Prof. V Ramanarayanan @ IISc taught us its not a transformer and not a coupled inductor, this is what we have been taught.