The Evolution of Thin Veneer Installations: A Restoration Specialist’s Perspective
Thin veneer stone became increasingly popular in the late 1990s, and by 2010, it was widely used in residential construction. However, during this period, there were no specific codes governing the installation of manufactured stone, and as a result, many of these installations would not meet current building codes. In fact, the majority of residential properties constructed with thin stone veneer during this time are now experiencing significant issues, with moisture infiltration being a persistent problem from the day they were built. Although building codes for stone veneer installations have been updated since 2010, these guidelines still do not provide adequate protection against water intrusion. Unfortunately, many installers continue to disregard these codes, using outdated installation methods that contribute to continued failures. As a result, there are still many homes being built with manufactured veneers today that are at risk of 100% failure rates—just like those from the 1990s. In fact, many homeowners are unaware of these issues until they notice mold on their drywall, by which time the moisture may have already spread to the crawl spaces and attic. This hidden damage can create serious, long-term problems that will require extensive repairs. One of the main issues with thin veneer stone is its ability to absorb water. Without a proper drainage system in place, you are essentially guaranteeing a failure. In the hundreds of homes I have worked on, approximately 90% had no water barrier at all. Crews in the late 90s and early 2000s commonly installed stone veneer directly over Tyvek wind barriers, which do not function as water barriers. This practice was even recommended by some manufacturers at the time, leading to widespread failures—again, a 100% failure rate.
After 30 years of evaluating these failures firsthand, I began to pay close attention to the Masonry Veneer Manufacturers Association (MVMA) Guidelines. This association brings together manufacturers to establish best practices for stone veneer installation. The set of guidelines they’ve developed, which includes detailed installation drawings, has been instrumental in improving my approach. Since adopting their recommended drainage systems 12 years ago, I’ve had zero water penetration failures on my projects. Key to a successful installation are components like a rainscreen, foundation weep, J-mold, caulking, transition flashing, kick-out flashing, proper grading, and adherence to cold-weather installation procedures. Additionally, using ASTM-approved setting materials is essential. But perhaps most critical is ensuring the use of a skilled, experienced crew—something that is unfortunately hard to find in many states. Lastly, the quality of the manufactured stone itself plays a crucial role. Many cultured stone products suffer from issues like fading and cracking. While I won’t name names, it’s important for restoration specialists to be selective when sourcing materials for any project. In conclusion, the restoration of thin veneer installations requires a comprehensive understanding of building codes, proper drainage systems, and high-quality materials. By adhering to the MVMA guidelines and using best practices, we can minimize the risk of future failures and protect homeowners from costly, long-term damage.