Ergonomics in Manufacturing: Simple Adjustments for Big Safety Gains

Ergonomics might not be the first thing that comes to mind when discussing workplace safety in manufacturing, but its impact on employee well-being and productivity is significant. Poor ergonomic practices can lead to musculoskeletal disorders (MSDs), fatigue, and even costly workers’ compensation claims. Fortunately, small adjustments can create big safety gains for your facility.

Here’s how you can implement effective ergonomic solutions to protect your team and your bottom line.

Why Ergonomics Matters in Manufacturing

Manufacturing employees often perform repetitive tasks, lift heavy objects, or work in awkward postures for extended periods. Without proper ergonomic practices, these activities can lead to:

• Chronic pain or injuries, such as carpal tunnel syndrome or lower back strain
• Decreased productivity due to discomfort or fatigue
• Higher absenteeism and employee turnover rates

Prioritizing ergonomics helps mitigate these risks, making your workforce safer, healthier, and more efficient.

Practical Ergonomic Adjustments for Your Facility

1. Optimize Workstations Design workstations to fit the needs of the task and the worker. This includes:
2. Rotate Tasks Repetitive motions can lead to overuse injuries. By rotating employees through different tasks, you can minimize strain on specific muscle groups and keep work engaging.
3. Invest in Ergonomic Tools and Equipment Equip your team with tools that reduce strain and improve posture. Examples include:
4. Provide Training on Proper Techniques Even with the best equipment, employees can still develop injuries if they use improper techniques. Regularly train your team on:
5. Encourage Employee Feedback Your employees know their jobs best. Regularly ask for their input on how to improve their workstations or processes to reduce physical strain.

The Bottom Line

Ergonomics isn’t just about comfort—it’s a key component of workplace safety. By making simple, targeted adjustments, your manufacturing facility can reduce injuries, improve productivity, and create a healthier environment for your team.

Small investments in ergonomic solutions today can lead to long-term savings in medical costs, downtime, and employee turnover. Prioritize ergonomics as part of your safety strategy, and watch the benefits ripple through your operations.

If you need help assessing your facility’s ergonomic needs, consult with a safety professional or reach out to your insurance provider for resources. Your local State University can also be a good resource, in Iowa, CIRAS through Iowa State University has helped many manufacturers with ergonomic issues. A safer, more productive workplace starts with small changes.