Engineering Foil Assembly Machine

When automobiles are delivered, they are exposed to various environmental conditions. To ensure that the cars reach the dealership without any damage, they are pre-coated with a protective layer. This process is traditionally carried out manually by employees. However, a company in partnership with Bosch Rexroth, has developed a machine that automates these tasks. The innovative solution involves a robot being suspended upside down from a gantry system, equipped with multiple servo axes and a scraper. Film is supplied to the robot through a dispenser, and the robot applies the film to the exterior surface of the cars using the scraper.

The automated process revolutionizes the way cars are prepared for delivery. By replacing the manual labor previously required, it enhances efficiency and productivity while maintaining quality standards. The partnership has resulted in the creation of a cutting-edge system that combines robotics and advanced motion control technology.

The gantry system plays a vital role in the automation process. It provides a stable platform for the robot and enables precise movements and positioning. The servo axes, controlled by sophisticated algorithms, allow for smooth and accurate motion, ensuring that the film is applied evenly and without any wrinkles or imperfections. This guarantees a consistent and high-quality protective coating on each car.

The dispenser, responsible for supplying the film, is designed to deliver the precise amount needed for each vehicle. It ensures that no excess film is wasted, reducing costs and material consumption. The scraper attached to the robot efficiently spreads the film over the car's exterior, creating a seamless and protective layer. The entire process is carried out with speed and precision, optimizing production efficiency.

Automating this previously manual task not only improves efficiency but also reduces the risk of human error. By eliminating potential inconsistencies in the coating process, the automated system ensures a higher level of quality control. Moreover, it minimizes the physical strain on employees, allowing them to focus on more complex tasks that require human expertise.

The collaboration represents a significant advancement in the automotive industry. The automated coating process enables car dealerships to streamline their operations, increase productivity, and enhance customer satisfaction. By protecting the vehicles from environmental conditions during transportation, the protective film ensures that cars arrive at the dealership in pristine condition, ready for display and sale. The automated system not only benefits the automotive industry but also serves as a testament to the power of collaboration and innovation in transforming traditional manufacturing processes.