??Empowering Industry 4.0: Data Stream Capture with ctrlX Core

??Empowering Industry 4.0: Data Stream Capture with ctrlX Core

At the forefront of industrial innovation, we are thrilled to unveil the success of our latest breakthrough leveraging ctrlX Core. We have meticulously crafted a highly effective tool designed to capture data streams within Ethernet bus systems, ensuring seamless integration into higher-level systems through intuitive interfaces.

Key Achievements:

?? Real-time App Integration with Bosch Rexroth: Our Realtime App is seamlessly integrated and operational within Bosch Rexroth systems, delivering unparalleled performance.

?? High-Frequency Data Capturing: Breaking barriers, our tool achieves a remarkable cycle rate of up to 2ms, providing real-time, mostly equidistant insights into your operations.

?? Comprehensive Drive Data Capture: Capturing actual value data from up to 24 drives to each parameter, our solution supports Sercos with 16 parameters per axis, ensuring a holistic view of your system.

??? Simplified Configuration: Experience the ease of use with no extra configuration work required. Data capture settings are conveniently configured in the main machine control, exemplified by the SCS file in MTX.

?? No Additional Load: During the operating phase, our tool operates seamlessly without imposing any additional load on the main machine control, ensuring optimal efficiency.

?? Ethernet-Based Sercos 3 Telegrams: Our app exclusively listens to Ethernet-based Sercos 3 Telegrams, providing a focused and reliable data stream for precise insights.

?? IoT Integration with Bosch Rexroth Gateway: For low-frequency data capturing, our solution seamlessly integrates with the Bosch Rexroth IoT Gateway, expanding your data analytics capabilities to new horizons.

?? Flexible Data Presentation: Witness the versatility of our solution as data is presented in plain text, intelligently split into indexed text files of approximately 1MB each, or as a streamlined flow in the data layer.

In a world where Industry 4.0 is steering transformative change, our cutting-edge solution ensures that your data capture is not just efficient but also adaptable to the evolving landscape of smart manufacturing. Join us in revolutionizing the future of industrial data analytics with ctrlX Core.

Hardware Topology and Data Flow with ctrlX Core X7

Since the system was initially designed for Sercos3, the app was accordingly named, exemplifying our commitment to precision and purpose.

Sercos3 Sniff. RT Daemon

In the associated Data Layer of the app, various settings allow customization for peripheral adaptation, such as the IP address of the monitored controller or the configuration of the output/logging of files.

Data Layer in the ctrlX

Data is stored as arrays of strings in the Data Layer. From the Data Layer, the information can be made available to other systems, such as Node-RED or MQTT, and subsequently to downstream MES systems.

MQTT-Data in the Data Layer
Import MQTT-Data to Node Red

#Industry40 #DataAnalytics #Innovation #SmartManufacturing #ctrlXCore




Mauro Riboni

Revenue Operations Associate | Automation Software @Bosch Rexroth

1 年

So in the end it's already an application! Super Job by you guys and Andri. Riccardo Patat this could maybe ba a good retrofit for your IH customers in some time!

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