eKontrol Active Lubrication

eKontrol Active Lubrication

The transmission is an integral part of the electric drive system. The lubrication of bearings and gears has always been a research topic for transmission manufacturers and users. With the development of electrification in commercial vehicles, there is a demand for higher speed and transmission efficiency. The higher requirements for the thermal management system that come with it make it urgent for new fluids to be used for transmission lubrication.

Precise lubrication, concentrated firepower

Traditional splash lubrication relies on the rapid agitation of the moving parts to make the oil splash out, and it cannot accurately spray the oil on every point that needs to be lubricated. The non-lubricated state will cause mechanical loss, and excessive lubrication will increase the resistance of the automatic rotation. Frictional heat will lead to increased fuel consumption, oil degradation failure, and speed loss and cannot meet high-speed needs.

The vehicle is not moving; lubricate first.

ekontrol's active lubrication system has a two-way mechanical oil pump, which can achieve reliable lubrication even under operating conditions. The lubricating oil can be delivered in place when the vehicle is cold-started, reducing the oil-free wear between the gears and the bearings.

Innovative lubrication, smart brain

How to distribute the flow at each point in the active lubrication system is the key, which requires an intelligent brain. According to the heat dissipation requirements of different cooling points of the motor, ekontrol designs the corresponding cooling point aperture through Amesim and other simulations for different flow rates and never wastes a drop of oil.

flexible and efficient, a free combination

The eKontrol active lubrication system can add filters and heat exchangers to the pipeline to achieve high cleanliness and more efficient temperature control of lubricating oil and meet the lubrication and cooling requirements of high-speed reducers and high working temperatures.

Cost reduction is the last word.

According to actual data calculations, active lubrication reduces the amount of refuelling by 30% compared with traditional splash lubrication, improves gearbox efficiency by 1%, and increases gearbox life by 10%. Prolong Not only the life cycle of the transmission but also reduce the maintenance cost.

Drill hard, study micro, and diligently pursue

China's auto industry is undergoing significant changes, and pursuing a rigorous and meticulous manufacturing spirit is the key to enhancing the core competitiveness of my country's auto industry. It is also the consensus of far-sighted manufacturing companies. eKontrol has been diligently researching and striving for product fineness, reliability, economy, and other aspects. Through strict requirements on product details, it constantly pursues perfection and the ultimate with the heart of a craftsman. Kaibo Easy Control's efforts in "refinement" product creation have achieved initial results, showing the industry a new definition of high-end electric drive products.