Efficient Tire Mold Cleaning with HGTECH Offline Intelligent Laser Equipment

Tire molds are easily affected by rubber particles, additives, release agents, and other substances during the production process, which can negatively impact tire quality and lifespan. Therefore, regular cleaning of the molds is essential. Traditional cleaning methods, such as dry ice cleaning, though commonly used, have issues like storage difficulties, poor working conditions, and low efficiency. Laser cleaning, as an environmentally friendly and innovative process, has been widely adopted in the tire industry. It effectively saves time, prevents mold damage, improves working conditions, and supports automated cleaning. With its advantages of high efficiency, speed, and low cost, laser cleaning technology is gradually replacing traditional cleaning methods. User feedback and on-site testing have shown that it can clean a set of large heavy-duty tire molds online within 1 to 1.5 hours, significantly improving production efficiency and economic benefits.

Laser cleaning technology is a rapidly developing novel cleaning method over the past decade. It utilizes high-energy laser beams to irradiate the surface of a workpiece, instantly evaporating or removing contaminants, rust, or coatings, achieving efficient cleaning. Unlike traditional mechanical, chemical, and ultrasonic cleaning methods, laser cleaning does not require harmful solvents, making it pollution-free, noise-free, and harmless to both humans and the environment. Therefore, it is considered an environmentally friendly (green) cleaning technology.?

The advantages of laser cleaning include high efficiency, low cost, no damage, and the recyclability of waste, making it both environmentally safe and sustainable. This non-contact cleaning method avoids mechanical wear and damage to the mold surface, thus extending the mold’s service life. Additionally, laser cleaning does not require large amounts of water or chemical solvents, preventing pollutant emissions and aligning with the trend of green manufacturing. With the widespread application of laser cleaning technology, the tire manufacturing industry has made significant progress in improving cleaning efficiency, protecting molds, and promoting sustainable development.

With the continuous advancement and widespread application of laser cleaning technology, the tire manufacturing industry has effectively addressed key challenges related to cleaning efficiency, environmental sustainability, and mold protection. Laser cleaning not only enhances production efficiency and reduces downtime, but also minimizes environmental pollution and ensures the long-term performance of molds, thereby improving overall production effectiveness. Particularly in tire mold cleaning, laser cleaning technology has become the preferred solution for many manufacturers due to its high efficiency, precision, and eco-friendly characteristics. Through laser cleaning, companies can not only improve tire quality and output but also promote smart manufacturing and sustainable development.

In this context, HGTECH Offline Intelligent Laser Cleaning Equipment for Tire Molds was developed, providing a more efficient and convenient cleaning solution.?

The device adopts an independent cleaning workstation design with dual-position transfer platforms for moving in and out. The mold does not need to be disassembled, enabling full circumferential cleaning of the mold cavity.

The 2D (or 3D) machine vision system automatically identifies the mold type, while the five-axis cleaning head mechanism automatically aligns with the mold center, achieving full-angle, blind spot-free automatic cleaning.

Equipment advantage 1.Production Safety 2.Fume Extraction 3.Real-time Monitoring

Laser Operation Full-process Real-time Monitoring

The high-flow industrial dust collector synchronously collects and processes the fume generated during laser cleaning, ensuring that the cleaning area remains free from contamination.

The perimeter is equipped with protective fencing to ensure the safety of surrounding operators.